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A Team of Experts Achim Bletz:  More than 20 years of experience in sensor development, out of which he spent more than 15 years with KROHNE  Since.

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Presentation on theme: "A Team of Experts Achim Bletz:  More than 20 years of experience in sensor development, out of which he spent more than 15 years with KROHNE  Since."— Presentation transcript:

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2 A Team of Experts Achim Bletz:  More than 20 years of experience in sensor development, out of which he spent more than 15 years with KROHNE  Since 15 years he holds R&D and management positions for Pulse and FMCW  level sensor development  Projects: BM100 (first TDR level sensor on the market), BM102 (first 2-wire TDR sensor), Optiflex, Optiwave, KFA1, KFA2 and KFA3 Ralf Quattländer:  More than 10 years of experience in Product Management, R&D (mechanics, HMI design),  Patents and marketing/sales for level sensor with Endress+Hauser and KROHNE  Projects: Liquiphant FTL20, Optiwave, Optilevel, KFA1, KFA2, KFA3  Outstanding experience with label agreements Florian Stengele:  More than 15 years of experience in Product Management and executive positions in level measurement: Head of Marketing Level Measurement, Director of Level Switches (responsible for the entire innovation process including R&D, marketing, quality, etc. for E+H  Vice President at KROHNE, in charge of entire Level Measurement business, CEO of KROHNE SAS (Level competence center in the KROHNE group, France)  Projects: Micropilot, Liquiphant M/S/T, Optiwave, Optiflex, KFA1, KFA2, KFA3

3 Vibex Technology Vibrating Fork Technology: Natural resonant frequency is the same as a tuning fork. Frequency depends on dimensions, shape and material The natural resonant frequency of Vibex™ is 1,200 Hz Frequency avoids interfaces with plant vibration, and optimizes size of fork Measurement Principle

4 Vibex Technology  If the vibrating fork is covered by liquid, its natural resonant frequency changes, which is detected by the sensor and converted into a switching output signal. If the vibrating fork is not covered by liquid any more, its natural resonant frequency changes back and so does the state of the switching output. Measurement Principle Frequency Amplitude Fork uncovered Fork covered Fork corrosion Error F F U U

5 Simple, compact design Extremely reliable Setup without adjustment or calibration Independent of liquid properties and installation conditions No moving parts, thus wear and maintenance free Vibex Unique Features

6 Floats: No moving parts inside the tank, i.e. no maintenance required Independent of the density of the liquid, i.e. one sensor for all types of liquids No problems with turbulence, aerated liquids/air bubbles, foaming, coating liquids/build-up, slurries, solid particle content Conductivity: Independent of the conductivity of the liquid, i.e. one sensor for all types of liquids...works well in oil Capacitance: Independent of the dielectric constant of the liquid, i.e. one sensor for all types of liquids and no (re-)calibration necessary... works well in oil Vibex Advantages

7 Vibex LSV1 TechnologyVibrating Fork Technology ApplicationPoint Level Detection in Liquids in Non-Hazard Areas OutputSwitching Outputs: Transistor or Contact-less Electronic Switch Process Connection 3/4” or 1” (NPT or G) Hysteresis2mm Temperature F: -40˚ to + 212˚ or -40ºF –302º C: -40˚ to +100˚ or -40˚ to +150˚ Pressure-1...64 bar ProtectionNEMA 6, IP67 (with M12x1 plug) Housing316L Surface RoughnessRa <3,2µm

8 Tracer Technology  TDR (Time Domain Reflectometry) Technology: low-energy, high-frequency electromagnetic impulses, generated by the sensor’s circuitry, are propagated along the probe which is immerged in the liquid to be measured.  When these impulses hit the surface of the liquid, part of the impulse energy is reflected back up the probe to the circuitry which then calculates the fluid level from the time difference between the impulses sent and the impulses reflected.  The sensor can output the analyzed level as a continuous measurement reading through its analog output, or it can convert the values into freely positionable switching output signals.  TDR-Sensors are also known as Guided Radars or Guided Wave Radars. Measurement Principle

9 Tracer Technology Measurement Principle

10 Tracer Technology

11 Level Technology: Comparison Points TDR vs. Through the Air Radar & Ultrasonic: No influence of the tank geometry or obstacles in the tank, i.e. great flexibility for mounting the sensor and robust/reliable measurement under all conditions Very small inactive zones (area at top or bottom of the measurement range where sensors usually do not measure correctly), i.e. very suitable for small tanks Immune against changes in the tank atmosphere such as pressure, temperature or dust, i.e. robust and reliable measurement under all conditions

12 TDR vs. Float & Magneto-restrictive: No moving parts inside the tank, i.e. no maintenance required Independent of the density of the liquid, i.e. one sensor for all types of liquids No problems with turbulence, aerated liquids/air bubbles, foaming TDR vs. Pressure: Independent of the density of the liquid, i.e. one sensor for all types of liquids TDR vs. Capacitance: Independent of the dielectric constant of the liquid, i.e. no (re- )calibration necessary by the customer...works well in oil Level Technology: Comparison Points

13 TDR Products: Tracer 1000 ™ & Tracer 2000 ™ Tracer 1000 ™ Tracer 2000 ™

14 Tracer 1000 ™ TechnologyTDR (also Known as Guided Wave Radar) ApplicationsLevel Measurement of Liquids and Light Solids Lengths of Probe Single Rod: 1.5” – 240” Coaxial Probe: 1.5” – 240” Cable Proble : 1.5” – 780” Material Exposed to Tank Atmosphere 316 SS Rod: 1.4404 / 316L and PEEK Cable Probe: 1.4401 / 316 and PEEK Coaxial: 1.4401 / 316L, PEEK & O-ring Gasket at connection thread: Klingersil C-4400, 0.2cm thick Process Temperature -40ºF – 302ºF Accuracy±.012” Process Connection ¾” NPT Electronic Input4-wire Output4-20mA HART and switch output DC PNP HousingAluminum ProtectionIP68, NEMA6P Approvals II 1/2G Ex ia/d IIC T6 II 1/2D Ex iaD/tD A20/21 IP68 T86ºC CommunicationHART PatentsRegistered

15 Tracer 2000 ™ TechnologyTDR (also Known as Guided Wave Radar) ApplicationsLevel Measurement of Solids Lengths of Probe Single Rod: 1.5” – 240” Cable Proble : 1.5” – 780” Material Exposed to Tank Atmosphere 1.4404/316L and Peek Process Temperature -40ºF – 302ºF Accuracy±.012” Process Connection 1” NPT Electronic Input4-wire Output4-20mA HART and switch output DC PNP HousingAluminum ProtectionIP68, NEMA6P Approvals II 1/2G Ex ia/d IIC T6 II 1/2D Ex iaD/tD A20/21 IP68 T86ºC CommunicationHART PatentsRegistered

16 Tracer System Components 1100lb Pulling Force Feedthrough RodCoaxCable Cartridge Rod Tracer 1000™ 2200lb Pulling Force Feedthrough Tracer 2000™

17 Probe Comparison: Tracer 1000 ™ & Tracer 2000 ™ Max. rod length Rod diameter Max. rope length Rope diameter Max. loadTemperaturePressure Tracer 1000 ™ 20ft.25“65.6ft.25“1100lb-40ºF to 302ºF -14.5 to 580 psi Tracer 2000 ™ 20ft.25“65.6ft.25“2200lb-40ºF to 302ºF -14.5 to 580 psi Tracer 1000 ™ Tracer 2000 ™

18 Design of Feedthroughs Tracer 1000 ™ Tracer 2000 ™

19 Applications

20 Tracer 1000 ™ Frequently Asked Questions What are the process characteristics? - Liquid or Solid What output do you need? - Limit switch or continuous What connections are available? - Flange, nozzle, connections, etc... What medium is inside the tank? What is the tank material? What are the process conditions? - Pressure and temperature - Corrosiveness, dielectric constant - Turbulences - Foam

21 Tracer 1000 ™ Applications Small Atmospheric Tanks and Vacuum Tanks Sticky Fluids with Extreme Colds and Hot Atmosphere Process Reactors and Blending Vessels Stilling Wells Difficult Tank Geometries All Types of Processing and Storage Applications Exceptional Performance in Liquids with Low Dielectric Constant

22 Tracer 1000 ™ Applications

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28 Tracer 2000 ™ Applications Solid Applications (i.e. grains, sugar, plastic pellets, fly ash, lime, cement, coal bunkers) Mount in Any Tank Height Difficult Tank Geometries Difficult Ambient Conditions (i.e. dust, vapor, vacuum, steam- condensing humidity)

29 Radar Technology Advantages There are many choices for level and none work on every application... But there are many applications where Guided Wave Radar (TDR) is the best fit! Advantages: Measures level directly No moving parts Handles changing density / dielectrics / conductivity Handles heavy vapors and condensation Best fit for small tanks, difficult tank geometry Small connection sizes (3/4”), and threaded nozzles Easy swap - displacer & capacitance replacer Handles foams differently than non-contacting principles Works in turbulence/ low dielectric applications Can measure solids, powders, granules

30 All Liquid Applications requiring excellent accuracy, durability and fast response times (70 times faster than the competition) Eliminates sticking problems which affects floats, capacitance rods and pressure sensors. Low Cost (price points lower than ultrasonics) Tracer 1000 ™ Main Features

31 Strong rugged design can withstand over 2200 ft lb. of pulling force Reliable signal response with uneven surface conditions (i.e. rocks, gravel, sand) Low cost (priced lower than through the air radar or plumb bobs) Tracer 2000 ™ Main Features

32 Main Advantages of the TDR technology in solid applications: Independent from moisture content or dust properties No moving parts  maintenance-free Independent from filling noise or dust even during pneumatic filling Independent from surface properties Main Advantages for TDR against ultrasonic and free space radar in solid applications: No mirror effect at fine-grained bulk solids Perfect for smooth inclined surface Very small required space for the measuring beam (only 11.8” around the probe) Perfect for narrow silo with fixtures and fittings Tracer 2000 ™ Advantages

33 Sustainable Competitive Advantage  Fast delivery time due to local assembly: we can deliver within 24 hours.  More attractive price: We offer the Tracer 1000 ™ and Tracer 2000 ™ at least 30% cheaper than other comparable radar products.

34 Technique and Installation

35 Sensor Components Tracer 1000 & 2000 consist of three major components: 1. Housing 2. Feedthrough 3. Probe Parts exposed to tank: - Probe and the part of the feedthrough below the hexagon Housing - Contains the sensor’s electronics and input/output terminals Feedthrough - Mounted into the bottom of the housing and serves two main purposes: its outer threaded metal bushing securely connects the sensor to the tank and its inner components guide the high-frequency measurement signal from the electronics through the tank wall into the tank and back. Probe - Mounted onto the bottom of the feedthrough; the high- frequency measurement signal is propagated along the probe.

36 To meet various application requirements, Tracer 1000 has three different probe types: a single rod probe, a cable probe and a coaxial probe The probe design of Tracer 1000 & Tracer 2000 is fully modular, i.e. the probe types are interchangeable The single rod probe actually forms the inner conductor of the coaxial probe A standard ⅜" tube is mounted over the single rod probe and tightened with a very simple, yet safe, ferrule/locknut-style connection; similar to the ones widely used in standard tube fittings Probe Design

37 Single Rod / Cable Probe Suitable for a very wide range of applications The signal has a wider detection radius around the cable Thus, it is more responsive for measurement signal disturbances which can be easily overcome by observing a few mounting considerations and making simple configuration adjustments to the sensor The single rod probe is also recommended for installation in bypass chambers and stilling wells, which basically act together with the rod as a big coaxial probe. Cable Probe

38 In the coaxial probe, the high-frequency measurement signal is completely contained within the outer tube. Immune against any external conditions and interfering objects outside its tube Ideal solution for a hassle-free ‘drop-in anywhere’ installation; ensuring reliable measurement under almost any application condition. Ideal choice for measuring low reflectivity liquids (i.e. low dielectric constant) such as oils and hydrocarbons. Recommended for the use with clean liquids only NOT recommended with viscous, crystallizing, adhesive, coating, or sticky liquids; fibrous liquids, sludge, slurry, pulp; any liquids containing solid particles. Such liquids might cause build- up, bridging or clogging inside the coaxial probe. Coaxial Probe

39 Configuration Basic configuration of the Tracer can be done directly on the device via a DIP switch, a single push button and visual feedback from an LED All settings required to get Tracer 1000/2000 fully operational can be performed directly on the device Or Tracer 1000/2000 can be ordered completely pre-configured For greater convenience, remote configuration, and extensive diagnostics a simple Microsoft ® EXCEL spread sheet is provided through which the configuration can be done A standard HART modem is required for communication between computer and sensor Communication happens via a digital HART signal that is superimposed onto the analog 4-20mA signal of the current output

40 TDR Q & A

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