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Dr. Kandikere Ramaiah Prabhu
Green Chemistry By Dr. Kandikere Ramaiah Prabhu Principal Research Scientist Department of Organic Chemistry Indian Institute of Science Bangalore – October 23, 2010, Bangalore
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History….. Green Chemistry is born around 199o What is green chemistry or Sustainable Technology Traditionally - Chemical Yield was paramount Green Chemistry Focuses on - Process efficiency in terms of eliminating wastes at source and avoid using or generating toxic substances
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12 Principals of green chemistry
Prevention It is better to prevent waste than to treat or clean up waste after it has been created. Atom Economy Synthetic methods should be designed to maximize the incorporation of all materials used in the process into the final product. Less Hazardous Chemical Syntheses Wherever practicable, synthetic methods should be designed to use and generate substances that possess little or no toxicity to human health and the environment. Designing Safer Chemicals Chemical products should be designed to effect their desired function while minimizing their toxicity. Safer Solvents and Auxiliaries The use of auxiliary substances (e.g., solvents, separation agents, etc.) should be made unnecessary wherever possible and innocuous when used. Design for Energy Efficiency Energy requirements of chemical processes should be recognized for their environmental and economic impacts and should be minimized. If possible, synthetic methods should be conducted at ambient temperature and pressure.
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Use of Renewable Feedstocks A raw material or feedstock should be renewable rather than depleting whenever technically and economically practicable. Reduce Derivatives Unnecessary derivatization (use of blocking groups, protection/ deprotection, temporary modification of physical/chemical processes) should be minimized or avoided if possible, because such steps require additional reagents and can generate waste. Catalysis Catalytic reagents (as selective as possible) are superior to stoichiometric reagents. Design for Degradation Chemical products should be designed so that at the end of their function they break down into innocuous degradation products and do not persist in the environment. Real-time analysis for Pollution Prevention Analytical methodologies need to be further developed to allow for real-time, in-process monitoring and control prior to the formation of hazardous substances. Inherently Safer Chemistry for Accident Prevention Substances and the form of a substance used in a chemical process should be chosen to minimize the potential for chemical accidents, including releases, explosions, and fires.
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E-Factor??? Mass ratio of waste to desired product Higher e-factor – more waste and –ve environmental impact Raw Materials-Product output product The key to waste minimization is precision in organic synthesis, where every atom counts!!!
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Atom efficiency Molecular weight of the product Sum molecular weight of the all products formed Atom efficiency of stoichiometric versus catalytic oxidation of alcohols
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Additional questions!!?? Environmental impact of waste!! Waste can be an useful output What is the waste generated in manufacture of Organic compounds??? Fine chemicals and pharmaceuticals use stoichiometric amounts of reagents Reductions – Metal hydride Oxidations - CrO3, KMnO4,etc Sulfonation, Nitration, Friedel-Crafts reaction etc……!!!!
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The technologies used for the production of many substituted aromatic compounds have not changed in more than a century and are, therefore, ripe for substitution by catalytic, low-salt alternatives
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Two routes to hydroquinones
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Homogeneous catalyst & Heterogeneous catalysts
Organocatalyst Biocatalysts
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Homogeneous catalyst & Heterogeneous catalysts
Organocatalyst
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Development Catalysis in Organic Synthesis
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There are several reasons for this.
If the solution to the waste problem in the fine chemicals industry is so obvious Replacement of classical stoichiometric reagents with cleaner, catalytic alternatives Why was it not applied in the past? There are several reasons for this.
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First, because of the smaller quantities compared. with
First, because of the smaller quantities compared with bulk chemicals, the need for waste reduction in fine chemicals was not widely appreciated. A second, underlying, reason is the more or less separate evolution of organic chemistry and catalysis. Fine chemicals and pharmaceuticals have remained primarily the domain of synthetic organic chemists who, generally speaking, have clung to the use of classical “stoichiometric” methodologies and have been reluctant to apply catalytic alternatives. A third reason, which partly explains the reluctance, is the pressure of time. Fine chemicals generally have a much shorter lifecycle than bulk chemicals and, especially in pharmaceuticals, ‘time to market’ is crucial.
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Major points to be addressed
Catalysts Solvents Renewable Raw Materials – White biotechnology Risky Reagents Process integration and catalytic cascades
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Catalysts Acid base catalyst Heterogeneous catalysts Homogeneous catalyst Solid catalysts Bio catalyst Organo catalysts
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Acid base catalyst Montmorillonite clays
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Zeolites
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Reductions Catalytic reductions Hydrogen gas Hydrogenation catalysts
Selectivity in hydrogenation Chiral reductions
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oxidations
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Biocatalysts Egs: Yeast-ADH as alcohol dehydrogenase Horse liver-ADH
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Organocatalysis Proline-catalyzed aldol reaction
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Our Research…!!!! X XO M Oxidized MReduced
Transition Metal oxides Chemical transformations Academia & Industry. Metal-oxo complexes Oxidations & reductions processes. M Oxidized MReduced Oxidation X XO Reduction
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Oxygen is transformed from Molecular Oxygen
M. Maddani, K. R. Prabhu, Tetrahedron Lett., 2008, 49, 4526
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Oxidation of Alcohols to Carbonyls Catalysed by Molybdenum Xanthate
No reaction Heterogeneous catalysts Recovery, recycling and Stability. Liquid phases
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Efficiency of the catalyst
M. Maddani, K. R. Prabhu, Unpublished Results
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II Disposal or decomposition protocols for hydrazine and its derivatives by using user friendly protocols Convert surplus high energy materials to safer products
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R.A. BACK, Reviews of Chemical Intermediates, 5 (1984) 293—323
C.Willis, R.A.Back, International Journal of chemical kinetics, 1977, 9, 787
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In search of catalyst for hydrogenation using hydrazine hydrate
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Method for the Aerobic Hydrogenation of Olefins
Method for the generation of diimide using metal Catalyst H2NNH2, CuSO4, air H2NNH2, CuSO4, H2O2 H2NNH2, CuSO4, O2 Metals such as mercuric oxide and Hexacyanoferrate(III) are also used along with hydrazine hydrate E.J. Corey, W.L. Mock .D.J. Pasto Tetrahedron Lett. 1961, S. Huitig, H. R. Miiller, W. Thier, Tetrahedron Lett. 1961, 353.
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From Azodicarboxylates (acid catalyzed hydrolysis)
Thermal decomposition of arenesulfonyl hydrazides E. E. van Tamelen, R. S. Dewey, J. Am. Chem. Soc E.J. Corey, W.L. Mock .D.J. Pasto Tetrahedron Letters 1961,
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Flavin-Catalyzed Generation of Diimide
Y. Imada, H. Iida, T. Naota, J. Am. Chem. Soc. 2005, 127, Reduction of Carbon-Carbon Double Bonds Using Diimide genearted by using C. Smit, M. W. Fraaije, A. J. Minnaard, J. Org. Chem. 2008, 73, 9482–9485
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Flavin-Catalyzed Generation of Diimide
Y. Imada, H. Iida, T. Naota, J. Am. Chem. Soc. 2005, 127, Reduction of Carbon-Carbon Double Bonds Using diamide generated by an Organocatalyst C. Smit, M. W. Fraaije, A. J. Minnaard, J. Org. Chem. 2008, 73, 9482–9485
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Y. Imada, H. Iida, T. Naota, J. Am Chem. Soc. 2005, 127, 14544-14545
Mechanism For oxidative cleavage of Hydrazine hydrate using Flavin Catalyst Y. Imada, H. Iida, T. Naota, J. Am Chem. Soc. 2005, 127,
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Environmentally Benign Method for the Aerobic Hydrogenation of Olefins
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Reduction of alkenes and alkynes
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Drugs with chiral methyl group
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Synthetic scheme
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Enantioselective Reduction
Tehshik P. Yoon, Eric N. Jacobsen*, Science 2003:Vol no. 5613, pp Andreas Pfaltz * and William J. Drury III, PNAS April 20, 2004 vol. 101 no
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Conclusion P Prevent waste R Renewable raw material
O Omit derivatization steps D Degradable Chemical Product U Use of safe synthetic methods C Catalytic reagents T Temperature, Pressure ambient I In – process monitoring V Very few auxiliary substrates E E-factor, atom efficiency L Low toxicity of chemical products Y Yes, it is safe
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Acknowledgements Dr. Mahagundappa Maddani Mr. Manjunath Lamani
Mr. GS Ravikumar IISc, AMRB, RL Fine Chem
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