Presentation on theme: "Supplier Treasure Hunt Results Hosted by: Johnson Controls INC – Livermore, CA Trim Masters INC – Modesto, CA DATES: Nov 16 - 17."— Presentation transcript:
Supplier Treasure Hunt Results Hosted by: Johnson Controls INC – Livermore, CA Trim Masters INC – Modesto, CA DATES: Nov 16 - 17
Participants Rick Kalisz – JCI Livermore Glen Kerrigan – Amtex INC Fred Zaske – JCI Livermore Shayne Bozarth – TMI Modesto Bob Higle – TMI Modesto Eddie Lucas – TMI Modesto Dan Powers – TMI Modesto Joe Mossinger – TEMA Miguel Alvarez – JCI Livermore Irene Cheng – TEMA Verulo Campos – Amtex INC Chris Bozzo – JCI Livermore Scott Showman – TEMA Bill Brownlow – KHMCA Stanley Jackson – KHMCA Marco Montalvo – TEMA Thomas Tuzinowski – JCI Livermore Edward Guzman – TEMA JR Ibarra – TEMA
Where did we look? Johnson Controls INC –Foam Processing –Trim Assembly Seat assembly area –Over Head Console / Supermarket Area Trim Masters INC –SK4 Seat Assembly Area MIG Welding Robots / Resistance Spot Welding –Vibe Seat Assembly MIG Welding Robots / CNC pipe benders –Plastic Processing Area Injection Molding / Plastic Assembly Equipment
Top 3 Kaizens –Foam Line Start-up Procedure –Fix Compressed Air Leaks –Light Sensors by Sky Lights Total Estimated Energy Savings (All Projects) ~ 216,728 KWh/yr Total Cost Savings (All Projects) ~ $25,162/Yr Estimated Implementation cost ~ $9,815 Estimated CO2 Emission Savings ~ 59 Metric Tons What did we find?
Top 3 Kaizens –Replace all Metal Halide lights with HID –Injection Molding Start-up with fewer pumps –Wayne Trail bender on during Non-Production –Delayed start on Cooling Tower Total Estimated Energy Savings (All Projects) ~ 778,252 KWh/yr Total Cost Savings (All Projects) ~ $84,051 / Yr Estimated Implementation cost ~ $57,712 Estimated CO2 Emission Savings ~ 214 Metric Tons What did we find?