1. 1 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II Experimental Floor Space and Beamline Infrastructure. Andy Broadbent Experimental Facilities Division, NSLS-II NSLS-II Informational Meeting for Beamline Development April 14, 2010

2. 2 BROOKHAVEN SCIENCE ASSOCIATES Summary Experimental Floor Space and Standard Beamline Territory Standard Radiation Enclosures Front Ends Standard Utilities Pack for Beamlines Laboratory and Office Buildings (LOBs).

3. 3 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II Site Plan LOB 1 LOB 2 LOB 3 LOB 4 LOB 5 N Main Entrance Laboratory Office Buildings Five in fully built-out configuration Booster Ring Main loading dock and road access to center of ring Service Building - one per pentant

4. 4 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II Facility Overview Layout Spaces for nine long Insertion Device Beamlines. One is allocated for the project nanoprobe beamline (in red). Lengths >250m possible. N

5. 5 BROOKHAVEN SCIENCE ASSOCIATES Alternative vibration isolation joint position Normal vibration isolation joint position Extra 10’ of floor length …. gives about 6m of extra beamline length on experiment floor. Beamlines passing outside the facility require a low level “bypass”, this gives the opportunity for extra floor space 6’9” typ

6. 6 BROOKHAVEN SCIENCE ASSOCIATES Standard and Extended Length Floor Areas Additional 10’ radial floor distance (gives additional 6m on beamline length) where by-pass corridors are located. Approximately 30% of periphery of facility The LOBs are also designed to act as a corridor for the experimental floor giving another area of extended length beamlines. Approximately 50% of periphery of facility. The standard length floor at 16 beamline positions. The extended length floor is available to 44 beamlines.

7. 7 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II Experimental Floor Layout (Standard) BeamlineRatchet wallStandard floor edge Odd cell: LBS ID25.468m67.135m Odd cell: TPW24.826m64.834m Odd cell: BM24.471m64.742m Even cell: HBS ID26.717m67.379m Even cell: TPW23.543m63.586m Even cell: BM23.189m63.487m

8. 8 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II Experimental Floor Layout (Extended) BeamlineRatchet wallExtended floor edge Odd cell: LBS ID25.468m73.490m Odd cell: TPW24.826m71.220m Odd cell: BM24.471m71.127m Even cell: HBS ID26.717m73.713m Even cell: TPW23.543m69.940m Even cell: BM23.189m69.874m Refer to Drawing LT-XF-CF-1008 for full dimensions of all beamlines.

9. 9 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II Experimental Floor Layout Very standard floor access aisles Need access to ID FEs only (30 doors) Tunnel floor is 200mm higher than experimental floor (beam height at 1200mm, and 1400mm on experimental floor). Sector floor layout designed to optimized space. Safety emergency egress requirements Strong preference to include a duck-under route wherever possible to meet the 75’ “common path of travel” in BCNYS regulations. Some alternatives if a duck under is not compatible with the scientific requirements

10. 10 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II IXS Beamline Hutch Layout Ratchet wall First Optics Enclosure (FOE) End Station 1 End Station 2 High beta straight area with extended floor. Note that building over the egress aisle is justified only by scientific requirements and requires express written approval. The aisle will be relocated taking a portion of the BM/TPW sector. Egress aisle (relocated with permission) Duck under route (relocated)

11. 11 BROOKHAVEN SCIENCE ASSOCIATES Hard X-ray Nanoprobe Remote Station

12. 12 BROOKHAVEN SCIENCE ASSOCIATES Two Possible IR Beamline Layouts BM-A Dipole Magnet BM-B Dipole Magnet Storage Ring Tunnel Experimental Floor IR beamline passes under BM FE, through ratchet wall to unusable ID floor area*. IR beamline passes over useable BM beamline * There are three unusable ID ports, (2 x RF and 1 x injection)

13. 13 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II Project Beamline Location Constraints and Preferences.

14. 14 BROOKHAVEN SCIENCE ASSOCIATES Hutch Shielding Thicknesses SourceFOE Shielding *End station shielding * IVU18/6/50 Pb6/3/6 Fe EPU18/5/50 Pb6/3/6 Fe DW18/10/50 Pb4/3/4 Pb BM3(Fe)/3(Fe)/30(Pb)2/2/2 Fe TPW5/4/30 Pb3/2/3 Fe * Shielding given is for sidewalls/roof/downstream wall, in mm. See also document “Guidelines for NSLS-II Beamlines and Front End Radiation Shielding Design” by Job and Casey, May 2008 for explanation and assumption. http://groups.nsls2.bnl.gov/eshqa/Lists/Announcements/Attachments/13/shielding%20 guidelines%20for%20beamlines.pdf

15. 15 BROOKHAVEN SCIENCE ASSOCIATES Concept Drawings of Hutches

16. 16 BROOKHAVEN SCIENCE ASSOCIATES Typical Front End Configuration Relatively Minor Variants for Canted Configuration and Damping Wiggler Beamlines.

17. 17 BROOKHAVEN SCIENCE ASSOCIATES Front End Interface Point Interface point; 6” Conflat on isolating gate valve, centerline 1400 mm from experimental floor, 155mm downstream of nominal shield wall position. A note on vacuum isolation; Differential pumps, with fast sensors can be used with approval from the vacuum safety committee. Beamline isolation windows are not mandatory.

18. 18 BROOKHAVEN SCIENCE ASSOCIATES Beamline Standard Utilities Pack Requirements, Specifications and Interfaces document defines: The beamline interfaces to conventional facilities and accelerator systems; The beamline utilities at the point of usage. Extensively reviewed and approved. Reference document for design of beamlines; Key specifications available in the Beamline Design Guide*. * copies will be available on request within ~two months, the information within is NOT required for the proposal.

19. 19 BROOKHAVEN SCIENCE ASSOCIATES Standard Utility Provisions - Electrical Each beamline has 2 x 30 kVA transformers for “sensitive” and “non- sensitive” power. Expected total electrical load <30kVA / beamline - at 50% transformer loading the hum noise will be negligible. Aim to dissipate 60% of electrical power into the chilled water system – helps maintain high temperature stability in experimental hall. Use water cooled racks, as used for accelerator PSUs. Small distributed UPS system to be included in beamline racks as required.

20. 20 BROOKHAVEN SCIENCE ASSOCIATES Standard Utility Provisions - Water High quality de-ionized Low conductivity Water (LCW) for cooling of accelerator components, front ends and beamline optics. 12 GPM average, 15 GPM peak allowed per beamline. Pressure is 100 psi nominal, 150 psi max. 85F +/- 0.2 F (29.5+/-0.1C). Piping comes through ratchet wall from SR tunnel into FOE. Chilled water for cooling of electronics racks and some end station equipment (eg furnaces, pumps, etc). 3 GPM average, 6 GPM peak allowed per beamline. Pressure is 100-120 psi nominal, 150 psi max. 53F inlet temperature (20F temperature rise assumed at full rated flow and power removal). Piping comes from roof of RF tunnel along top of beamline.

21. 21 BROOKHAVEN SCIENCE ASSOCIATES Standard Utility Provisions - Other Liquid nitrogen. 40 Gal/hr average allowed per beamline (dominant usage from DCMs on DW beamlines). Pressure is 30-45 psi nominal. Piping around facility above the SR tunnel, with drops at each ID beamline. Gaseous nitrogen. 20 cfm maximum allowed per beamline (main usage; purge gas and IR spectrometers etc). Pressure is 30 psi nominal, 125 psi max. Piping runs adjacent to LN 2 system. Compressed air. 10 cfm maximum (intermittent) allowed per beamline (main usage; valves, air skates etc). Pressure is 75 psi nominal, 125 psi max. Piping runs from SR tunnel through ratchet wall into FOE. Exhaust Exhaust system above walkway allows HEPA filtered extraction to be linked in at any beamline position.

22. 22 BROOKHAVEN SCIENCE ASSOCIATES Utility Provisions – Layout inside FOE

23. 23 BROOKHAVEN SCIENCE ASSOCIATES Utility Provisions – Layout on Hutch Roof Compressed air and GN 2 Exhaust LN 2 Chilled water Tray for power cables Tray for signal cables

24. 24 BROOKHAVEN SCIENCE ASSOCIATES Control Systems Aim to standardize much of the hardware, eg motion controls – currently being evaluated by BL controls working group. Wiring standards currently in development. EPICS for lower level accelerator and beamline controls. Expect to standardize on one or two User interface packages (work in progress).

25. 25 BROOKHAVEN SCIENCE ASSOCIATES Laboratory Office Buildings (LOBs) Based on detailed analysis and benchmarking with other facilities, an expanded LOB was specified to satisfy the needs of the NSLS-II community In general, 8 laboratories and 2 electronic work areas plus a machine shop will be available as shared facilities in each LOB to support user/staff activities at the neighboring beamlines : 3 wet labs, 2 dry labs 1 shared special purpose sample characterization lab 1 mechanical assembly lab, 1 vacuum prep lab 2 shared electronic work areas, 1 shared machine shop Adequate temporary storage space will be available for receiving and staging 75 office spaces will be available to support users & staff but 17 of these spaces accommodate 2, 4, or 6 people sharing them – Total occupancy 124

26. 26 BROOKHAVEN SCIENCE ASSOCIATES 57 One person Offices 6Two people Offices 2Six people Offices 3Wet Laboratories 7Dry Laboratories 1Machine Shop 2Conference Rooms 1Loading/Storage Area LOB First Floor Plan Total = 38,000 gsf Each Lab = 480 nsf 30 { {

27. 27 BROOKHAVEN SCIENCE ASSOCIATES Cross Section Office Area Lab Area Mechanical Penthouse

28. 28 BROOKHAVEN SCIENCE ASSOCIATES Exterior Perspective

29. 29 BROOKHAVEN SCIENCE ASSOCIATES Exterior Perspective

30. 30 BROOKHAVEN SCIENCE ASSOCIATES Interior Perspectives

31. 31 BROOKHAVEN SCIENCE ASSOCIATES Interior Perspectives

32. 32 BROOKHAVEN SCIENCE ASSOCIATES Laboratory Floor Plans

33. 33 BROOKHAVEN SCIENCE ASSOCIATES Wet Lab

34. 34 BROOKHAVEN SCIENCE ASSOCIATES Dry Lab

35. 35 BROOKHAVEN SCIENCE ASSOCIATES Initial Dry Lab Equipment List Optical microscope for sample mounting & inspection Sample mounting area with small tools (e.g. HP, capillaries) Ultrasonic bath Hot plate / oven Evacuated or electric desiccators for sample storage Height gauge on flat base Glove box for sample prep under controlled atmosphere Workbench for equipment setup / testing Electronic rack Electronics setup/repair workbench w/ voltmeter & pulse gen. Instrument vice and magnifier Digital and analog oscillascopes Soldering station w/ roller wire supplies Motor test station w/ rack & PC Clean assembly area for sample/optics vacuum chamber Gas cylinders Turbomolecular pump station cart Roller table / cart Rheometer Radioactive source container SEM for sample fiducial marking & measurement High-power confocal microscope for sample prealignment UV-Vis spectrometer with PC Solid-state / area detector set-up / testing Initial list produced for space estimation purposes only. LOB build package includes benches, sinks, cupboards, safety shower, etc. Removable / specialist lab equipment will be part of separate budget.

36. 36 BROOKHAVEN SCIENCE ASSOCIATES Initial Wet Lab Equipment List Refrigerators for sample storage Deep refrigerators High precision balance Centrifuge pH probe with calibrated solutions Microtome for sample sectioning/preparation Temperature oven Chemical hood with sink Corrosion resistent workbench Hazardous / flammable chemical storage Chemical storage Hazardous gas cabinets Plunge freezer Freeze-dryer Glassware cabinet / shelf LN2 dewar DI water generator with small sink Eye wash / safety shower 90-day chemical waste storage Hazardous specimen requiring quarantine of fume-hood Safety PPE shelf

37. 37 BROOKHAVEN SCIENCE ASSOCIATES Initial Machine Shop Equipment List Lathe Mill Band saw Drill press Sander/grinder Hand tool workbench with standard vise Toolbox Cabinets for machining tools (drill bits, etc.) Shop vacuum Wash sink Fire extinguisher Trash can for machining waste Safety PPE shelf The five machine shops around NSLS-II will be expected to specialize to some extent – for example one of the five may have a larger milling machine.

38. 38 BROOKHAVEN SCIENCE ASSOCIATES Utilities and Services & ESH Considerations The LOB plans are available for viewing (heavy set of drawings)!

39. 39 BROOKHAVEN SCIENCE ASSOCIATES QUESTIONS?