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Presentation title Presentors name, date 1 OSHA BASIC OVERHEAD CRANE COMPLIANCE JAMES M. CLEM TEXAS PETRO-CHEM SPECIALIST (361) 774-7607

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Presentation on theme: "Presentation title Presentors name, date 1 OSHA BASIC OVERHEAD CRANE COMPLIANCE JAMES M. CLEM TEXAS PETRO-CHEM SPECIALIST (361) 774-7607"— Presentation transcript:

1 Presentation title Presentors name, date 1 OSHA BASIC OVERHEAD CRANE COMPLIANCE JAMES M. CLEM TEXAS PETRO-CHEM SPECIALIST (361)

2 Presentation title Presentors name, date 2 OSHA OVERHEAD AND GANTRY CRANE REGULATIONS INSPECTION CLASSIFICATION SECTION J-1 (I) (II) (I) – INITIAL INSPECTIONS - PRIOR TO INITIAL USE ALL NEW AND ALTERED CRANES SHALL BE INSPECTED TO INSURE COMPLIANCE WITH THE PROVISIONS OF THIS SECTION. (II) – INSPECTION PROCEDURES FOR CRANES IN REGULAR SERVICES IS DIVIDED INTO TWO GENERAL CLASSISFICATIONS BASED UPON THE INTERVALS AT WHICH INSPECTION SHOULD BE PERFORMED. (A) FREQUIENT INSPECTION – DAILY TO MONTHLY INTERVALS (B) PERIODIC INSPECTION – 1 TO 12-MONTH INTERVALS

3 Presentation title Presentors name, date 3 OSHA FREQUENT INSPECTIONS SECTION J – 2 (I)-(VII) FREQUENT INSPECTION - FOLLOWING ITEMS SHALL BE INSPECTED FOR DEFECTS AT INTERVALS AS DEFINED IN SECTION J (I)(II) AS SPECIFICALLY INDICATED, INCLUDING OBSERVATION DURING OPERATION FOR ANY DEFECTS WHICH MIGHT APPEAR BETWEEN REGULAR INSPECTIONS. ALL DIFICIENCIES SUCH AS LISTED SHALL BE CAREFULLY EXAMINED AND DETERMINATION MADE AS TO WHETHER THEY CONSTITUTEA SAFETY HAZARD:

4 Presentation title Presentors name, date 4 OSHA FREQUENT INSPECTIONS SECTION J – 2 (I)-(VII) FREQUENT INSPECTION - FOLLOWING ITEMS SHALL BE INSPECTED FOR DEFECTS AT INTERVALS AS DEFINED IN SECTION J (I)(II) AS SPECIFICALLY INDICATED, INCLUDING OBSERVATION DURING OPERATION FOR ANY DEFECTS WHICH MIGHT APPEAR BETWEEN REGULAR INSPECTIONS. ALL DIFICIENCIES SUCH AS LISTED SHALL BE CAREFULLY EXAMINED AND DETERMINATION MADE AS TO WHETHER THEY CONSTITUTEA SAFETY HAZARD (I) – ALL FUNCTIONAL OPERATING MECHANISMS FOR MALADJUSTMENT INTERFERING WITH PROPER OPERATION. DAILY

5 Presentation title Presentors name, date 5 OSHA FREQUENT INSPECTIONS SECTION J – 2 (I)-(VII) FREQUENT INSPECTION - FOLLOWING ITEMS SHALL BE INSPECTED FOR DEFECTS AT INTERVALS AS DEFINED IN SECTION J (I)(II) AS SPECIFICALLY INDICATED, INCLUDING OBSERVATION DURING OPERATION FOR ANY DEFECTS WHICH MIGHT APPEAR BETWEEN REGULAR INSPECTIONS. ALL DIFICIENCIES SUCH AS LISTED SHALL BE CAREFULLY EXAMINED AND DETERMINATION MADE AS TO WHETHER THEY CONSTITUTEA SAFETY HAZARD (I) – ALL FUNCTIONAL OPERATING MECHANISMS FOR MALADJUSTMENT INTERFERING WITH PROPER OPERATION. DAILY (II) – DETERIORATION OR LEAKING IN LINES, TANKS, VALVES, DRAIN, PUMPS, AND OTHER PARTS OF AIR OR HYDRAULIC SYSTEMS. DAILY

6 Presentation title Presentors name, date 6 OSHA FREQUENT INSPECTIONS SECTION J – 2 (I)-(VII) (III) – HOOKS WITH DEFORMATION OR CRACKS. VISUAL INSPECTION DAILY; MONTHLY INSPECTION WITH A CERTIFICATE RECORD WHICH INCLUDES THE DATE OF INSPECTION, THE SIGNATURE OF THE PERSON WHO PERFORMED THE INSPECTION AND THE SERIAL NUMBER, OR OTHER IDENTIFIER, OF THE HOOK INSPECTED. FOR HOOKS WITH CRACKS OR HAVING MORE THAN 15 PERCENT IN EXCESS OF NORMAL THROAT OPENING OR MORE THAN 10% TWIST FROM THE PLANE OF THE UNBENT HOOK

7 Presentation title Presentors name, date 7 OSHA FREQUENT INSPECTIONS SECTION J – 2 (I)-(VII) (III) – HOOKS WITH DEFORMATION OR CRACKS. VISUAL INSPECTION DAILY; MONTHLY INSPECTION WITH A CERTIFICATE RECORD WHICH INCLUDES THE DATE OF INSPECTION, THE SIGNATURE OF THE PERSON WHO PERFORMED THE INSPECTION AND THE SERIAL NUMBER, OR OTHER IDENTIFIER, OF THE HOOK INSPECTED. FOR HOOKS WITH CRACKS OR HAVING MORE THAN 15 PERCENT IN EXCESS OF NORMAL THROAT OPENING OR MORE THAN 10% TWIST FROM THE PLANE OF THE UNBENT HOOK (IV) – HOIST CHAINS, INCLUDING END CONNECTIONS, FOR EXCESSIVE WEAR, TWIST, DISTORITED LINKS INTERFERING WITH PROPER FUNCTION, OR STRETCH BEYOND MANUFACTOR’S RECOMMENDATIONS. VISUAL INSPECTION DAILY; MONTHLY INSPECTION, THE SIGNATURE OF THE PERSON WHO PERFORMED THE INSPECTION WITH IDENTIFIER OF THE CHAIN INSPECTED.

8 Presentation title Presentors name, date 8 OSHA FREQUENT INSPECTIONS SECTION J – 2 (I)-(VII) (V) – RESERVED (VI) – ALL FUNCTIONAL OPERATING MECHANISMS FOR EXCESSIVE COMPONENETS.

9 Presentation title Presentors name, date 9 OSHA FREQUENT INSPECTIONS SECTION J – 2 (I)-(VII) (V) – RESERVED (VI) – ALL FUNCTIONAL OPERATING MECHANISMS FOR EXCESSIVE COMPONENETS. (VII) – ROPE REEVING FOR NONCOMPLIANCE WITH MANUFACTURER’S RECOMMENDATIONS.

10 Presentation title Presentors name, date 10 OSHA FREQUENT INSPECTIONS SECTION J – 2 (I)-(VII)

11 Presentation title Presentors name, date 11 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X) PERIODIC INSPECTIONS – COMPLETE INSPECTIONS OF THE CRANES SHALL BE PERFORMED AT INTERVALS AS GENERALLY DEFINED IN PARAGRAPH (J)(1)(II)(B) OF THIS SECTION, DEPENDING UPON ITS ACTIVITY, SEVERITY OF SERVICE, AND ENVIRONMENT, OR AS SPECIFICALLY INDICATED BELOW. THESE INSPECTIONS SHALL INCLUDE THE REQUIREMENTS OF PARAGRAPH (J)(2) OF THIS SECTION AND IN ADDITION, THE FOLLOWING ITEMS. ANY DEFICIENCIES SUCH AS LISTED SHALL BE CAREFULLY EXAMINED AND DETERMINATION MADE AS TO WHETHER THEY CONSTITUTE A SAFETY HAZARD.

12 Presentation title Presentors name, date 12 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X) PERIODIC INSPECTIONS – COMPLETE INSPECTIONS OF THE CRANES SHALL BE PERFORMED AT INTERVALS AS GENERALLY DEFINED IN PARAGRAPH (J)(1)(II)(B) OF THIS SECTION, DEPENDING UPON ITS ACTIVITY, SEVERITY OF SERVICE, AND ENVIRONMENT, OR AS SPECIFICALLY INDICATED BELOW. THESE INSPECTIONS SHALL INCLUDE THE REQUIREMENTS OF PARAGRAPH (J)(2) OF THIS SECTION AND IN ADDITION, THE FOLLOWING ITEMS. ANY DEFICIENCIES SUCH AS LISTED SHALL BE CAREFULLY EXAMINED AND DETERMINATION MADE AS TO WHETHER THEY CONSTITUTE A SAFETY HAZARD. (I) – DEFORMED, CRACKED, OR CORRODED MEMEBERS

13 Presentation title Presentors name, date 13 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X) PERIODIC INSPECTIONS – COMPLETE INSPECTIONS OF THE CRANES SHALL BE PERFORMED AT INTERVALS AS GENERALLY DEFINED IN PARAGRAPH (J)(1)(II)(B) OF THIS SECTION, DEPENDING UPON ITS ACTIVITY, SEVERITY OF SERVICE, AND ENVIRONMENT, OR AS SPECIFICALLY INDICATED BELOW. THESE INSPECTIONS SHALL INCLUDE THE REQUIREMENTS OF PARAGRAPH (J)(2) OF THIS SECTION AND IN ADDITION, THE FOLLOWING ITEMS. ANY DEFICIENCIES SUCH AS LISTED SHALL BE CAREFULLY EXAMINED AND DETERMINATION MADE AS TO WHETHER THEY CONSTITUTE A SAFETY HAZARD. (I) – DEFORMED, CRACKED, OR CORRODED MEMEBERS (II) – LOOSE BOLTS OR RIVETS

14 Presentation title Presentors name, date 14 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X) (III) – CRACKED OR WORN SHEAVES AND DRUMS

15 Presentation title Presentors name, date 15 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X) (III) – CRACKED OR WORN SHEAVES AND DRUMS (IV) – WORN, CRACKED OR DISTORTED PARTS SUCH AS PINS, BEARINGS, SHAFTS, GEARS, ROLLERS, LOCKING AND CLAMPING DEVICES.

16 Presentation title Presentors name, date 16 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X) (III) – CRACKED OR WORN SHEAVES AND DRUMS (IV) – WORN, CRACKED OR DISTORTED PARTS SUCH AS PINS, BEARINGS, SHAFTS, GEARS, ROLLERS, LOCKING AND CLAMPING DEVICES. (V) – EXCESSIVE WEAR ON BRAKE SYSTEM PARTS, LININGS, PAWLS, AND RATCHETS.

17 Presentation title Presentors name, date 17 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X) (III) – CRACKED OR WORN SHEAVES AND DRUMS (IV) – WORN, CRACKED OR DISTORTED PARTS SUCH AS PINS, BEARINGS, SHAFTS, GEARS, ROLLERS, LOCKING AND CLAMPING DEVICES. (V) – EXCESSIVE WEAR ON BRAKE SYSTEM PARTS, LININGS, PAWLS, AND RATCHETS. (VI) – LOAD, WIND, AND OTHER INDICATORS OVER THEIR FULL RANGE, FOR ANY SIGNIFICANT INACCURACIES.

18 Presentation title Presentors name, date 18 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X) (III) – CRACKED OR WORN SHEAVES AND DRUMS (IV) – WORN, CRACKED OR DISTORTED PARTS SUCH AS PINS, BEARINGS, SHAFTS, GEARS, ROLLERS, LOCKING AND CLAMPING DEVICES. (V) – EXCESSIVE WEAR ON BRAKE SYSTEM PARTS, LININGS, PAWLS, AND RATCHETS. (VI) – LOAD, WIND, AND OTHER INDICATORS OVER THEIR FULL RANGE, FOR ANY SIGNIFICANT INACCURACIES. (VII) – GASOLINE, DIESEL, ELECTRIC, OR OTHER POWERPLANTS FOR IMPROPER PERFORMANCE OR NONCOMPLICNACE WITH APPLICABLE SAFETY REQUIREMENTS.

19 Presentation title Presentors name, date 19 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X) (VIII) – EXCESSIVE WEAR OF CHAIN DRIVE SPROCKETS AND EXCESSIVE CHAIN STRETCH.

20 Presentation title Presentors name, date 20 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X) (VIII) – EXCESSIVE WEAR OF CHAIN DRIVE SPROCKETS AND EXCESSIVE CHAIN STRETCH. (IX) – (RESERVED) (X) – ELECTRICAL APPARATUS, FOR SIGNS OF PITTING OR ANY DETERIORATION OF CONTROLLER CONTACTORS, LIMITED SWITCHES AND PUSHBUTTON STATIONS.

21 Presentation title Presentors name, date 21 OSHA PERIODIC INSPECTIONS SECTION J-3 (I)-(X)

22 Presentation title Presentors name, date 22 OSHA CRANES NOT IN REGULAR USE SECTION J-4 (I)-(III) CRANES NOT IN REGULAR USE (I) – A CRANE WHICH HAS BEEN IDLE FOR A PERIOD OF 1 MONTH OR MORE, BUT LESS THAN 6 MONTHS, SHALL BE GIVEN AN INSPECTION CONFORMING WITH REQUIREMENTS OF PARAGRAPH (J)(2) OF THIS SECTION AND PARAGRAPH (M)(2) OF THIS SECTION BEFORE PLACING IN SERVICE.

23 Presentation title Presentors name, date 23 OSHA CRANES NOT IN REGULAR USE SECTION J-4 (I)-(III) CRANES NOT IN REGULAR USE (I) – A CRANE WHICH HAS BEEN IDLE FOR A PERIOD OF 1 MONTH OR MORE, BUT LESS THAN 6 MONTHS, SHALL BE GIVEN AN INSPECTION CONFORMING WITH REQUIREMENTS OF PARAGRAPH (J)(2) OF THIS SECTION AND PARAGRAPH (M)(2) OF THIS SECTION BEFORE PLACING IN SERVICE. (II) – A CRANE WHICH HAS BEEN IDLE FOR A PERIOD OF OVER 6 MONTHS SHALL BE GIVEN A COMPLETE INSPECTION CONFORMING WITH REQUIREMENTS OF PARAGRAPHS (J)(2) AND (3) OF THIS SECTION AND PARAGRAPH (M)(2) OF THIS SECTION BEFORE PLACING IN SERVICE.

24 Presentation title Presentors name, date 24 OSHA CRANES NOT IN REGULAR USE SECTION J-4 (I)-(III) CRANES NOT IN REGULAR USE (III) – STANDBY CRANES SHALL BE INSPECTED AT LEASE SEMI-ANNUALLY IN ACCORDANCE WITH REQUIREMENTS OF PARAGRAPH (J)(2) OF THIS SECTION AND PARAGRAPH (M)(2) OF THIS SECTION

25 Presentation title Presentors name, date 25 OSHA CRANES NOT IN REGULAR USE SECTION J-4 (I)-(III)

26 Presentation title Presentors name, date 26 OSHA CRANE TESTING SECTION K-1 (I)(II) OPERATIONAL TESTS (I) – PRIOR TO INTIAL USE ALL NEW AND ALTERED CRANES SHALL BE TESTED TO INSURE COMPLIANCE WITH THIS SECTION INCLUDING THE FOLLOWING FUNCTIONS:

27 Presentation title Presentors name, date 27 OSHA CRANE TESTING SECTION K-1 (I)(II) OPERATIONAL TESTS (I) – PRIOR TO INTIAL USE ALL NEW AND ALTERED CRANES SHALL BE TESTED TO INSURE COMPLIANCE WITH THIS SECTION INCLUDING THE FOLLOWING FUNCTIONS (A) – HOISTING AND LOWERING

28 Presentation title Presentors name, date 28 OSHA CRANE TESTING SECTION K-1 (I)(II) OPERATIONAL TESTS (I) – PRIOR TO INTIAL USE ALL NEW AND ALTERED CRANES SHALL BE TESTED TO INSURE COMPLIANCE WITH THIS SECTION INCLUDING THE FOLLOWING FUNCTIONS (A) – HOISTING AND LOWERING (B) – TROLLEY TRAVELL

29 Presentation title Presentors name, date 29 OSHA CRANE TESTING SECTION K-1 (I)(II) OPERATIONAL TESTS (I) – PRIOR TO INTIAL USE ALL NEW AND ALTERED CRANES SHALL BE TESTED TO INSURE COMPLIANCE WITH THIS SECTION INCLUDING THE FOLLOWING FUNCTIONS (A) – HOISTING AND LOWERING (B) – TROLLEY TRAVELL (C) – BRIDGE TRAVEL

30 Presentation title Presentors name, date 30 OSHA CRANE TESTING SECTION K-1 (I)(II) OPERATIONAL TESTS (I) – PRIOR TO INTIAL USE ALL NEW AND ALTERED CRANES SHALL BE TESTED TO INSURE COMPLIANCE WITH THIS SECTION INCLUDING THE FOLLOWING FUNCTIONS (A) – HOISTING AND LOWERING (B) – TROLLEY TRAVELL (C) – BRIDGE TRAVEL (D) – LIMIT SWITCHES, LOCKING AND SAFETY DEVICES.

31 Presentation title Presentors name, date 31 OSHA CRANE TESTING SECTION K-1 (I)(II) OPERATIONAL TESTS (I) – PRIOR TO INTIAL USE ALL NEW AND ALTERED CRANES SHALL BE TESTED TO INSURE COMPLIANCE WITH THIS SECTION INCLUDING THE FOLLOWING FUNCTIONS (A) – HOISTING AND LOWERING (B) – TROLLEY TRAVELL (C) – BRIDGE TRAVEL (D) – LIMIT SWITCHES, LOCKING AND SAFETY DEVICES. (II) – THE TRIP SETTING OF HOIST LIMIT SWITCHES SHALL BE DETERMINED BY TESTS WITH AN EMPTY HOOK TRAVELING IN INCREASING SPEEDS UP TO THE MAXIMUM SPEED.

32 Presentation title Presentors name, date 32 OSHA CRANE TESTING SECTION K-2 RATED LOAD TEST: TEST LOADS SHALL NOT BE MORE THAN 125 PERCENT OF THE RATED LOAD UNLESS OTHERWISE RECOMMENDED BY THE MANUFACTURER. THESE TEST REPROTS SHALL BE PLACED ON FILE WHERE READILY AVAILABLE TO APPOINTED PERSONEL.

33 Presentation title Presentors name, date 33 OSHA MAINTENANCE SECTION L-1 PREVENTIVE MAINTENANCE: A PREVENTIVE MAINTENANCE PROGRAM BASED ON THE CRANE MANUFACORER’S RECOMMENDATIONS SHALL BE ESTABLISHED.

34 Presentation title Presentors name, date 34 OSHA MAINTENANCE SECTION L-1

35 Presentation title Presentors name, date 35 THANK YOU JAMES M. CLEM TEXAS PETRO-CHEM SPECIALIST (361)


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