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Preparation of Tomato Ketchup and Sauce Next. Preparation of Tomato Ketchup and Sauce NextEnd Introduction Tomato ketchup and sauce is widely used with.

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Presentation on theme: "Preparation of Tomato Ketchup and Sauce Next. Preparation of Tomato Ketchup and Sauce NextEnd Introduction Tomato ketchup and sauce is widely used with."— Presentation transcript:

1 Preparation of Tomato Ketchup and Sauce Next

2 Preparation of Tomato Ketchup and Sauce NextEnd Introduction Tomato ketchup and sauce is widely used with snacks and ready to eat preparations Tomato ketchup is slightly sweeter than sauce and therefore more acceptable Tomato ketchup is similar to tomato sauce except that it is thick in consistency The amount of spices added in case of tomato ketchup is considerably higher than tomato sauce Thick sauces made from fruit and vegetables other than tomato are not called ketchup The tomato ketchup and sauce contains not less than 25% TSS and acidity as acetic acid not less than 1.0%

3 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Click on picture for detail Tomato Sauce Tomato Sauce Tomato Ketchup Tomato Ketchup

4 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Tomato ketchup Ingredients Tomatoes3 Kg Starch Powder5 g (or 2 teaspoons) Sugar400 g Salt20 g Cumin Powder5 g Red Chilli Powder (Kashmire) 10 g (for colour) (for colour) Cloves (headless)10 No. Black pepper15 No. Ginger crushed25 g Onion chopped100 g Garlic crushed (optional)5 cloves Sodium Benzoate2 gm (or 3/4th of teaspoon) Glacial Acetic Acid15 ml Recipe of preparation at home scale (I)

5 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Deep red coloured tomatoes are trimmed and cut into pieces The above soft mix is passed through baby pulper or alternatively in soup strainer to obtain pulp/juice. Tomato pulp / juice in now allowed to cook. Add starch powder slowly and mixed thoroughly to avoid lump formation. Tomato ketchup Procedure at home scale Tomato pieces, chopped onion, crushed ginger and garlic are boiled in pressure cooker (alternatively in covered pan) to soft mix.

6 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Add spice extract and remove from stove. Add sodium benzoate and then glacial acetic acid. Tomato ketchup Procedure at home scale Fill into sterilized, dry bottles. Seal with crown corks and allow the bottles to cool. Label the bottles. Add Sugar, continue cooking till T.S.S. increased to 28%. Add salt, mix well.

7 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Tomato ketchup Recipe of preparation at Commercial scale Tomato Juice / Pulp-160 Kg Sugar-22 Kg Salt-2.5 Kg Onion Powder-300 g Garlic Powder-10 g Pectin Powder (thickener)-100 g Spice Blend (cumin, ginger, clove, Cardamom, capsicum) -65 ml Sodium Benzoate-80 g Glacial Acetic Acid-600 ml Ingredients

8 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Collect pulp / juice from pulper and transfer into kettle for cooking. Cook till total soluble solid (T.S.S.) reaches 10 – 12%. Add onion and garlic powder. Add thickener mixed with 1/3rd quantity of sugar mix thoroughly to avoid lumps. Cook till T.S.S. reaches 20-22%. Tomato ketchup Procedure at commercial scale

9 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Add remaining quantity of sugar and mix. Measure T.S.S. and cook till it increases to 30%. Mix salt and stop steam. Tomato ketchup Procedure at commercial scale Mix spice blend followed with sodium Benzoate and glacial acetic acid Seal the bottles with crown corks and allow the bottles to cool. Label the bottles.

10 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Tomato Sauce Home ScaleCommercial Scale Tomato Juice1 Kg100 Kg Onion grated100 gOnion Powder 10 g Garlic crushed10 gGarlic Powder2 g Red chilli powder20 g Black Pepper5 g in equal proportion Spice Blend40 ml Cardamom Cinnamon Clove (Headless) Sugar250 g12 Kg Salt20 g2 Kg Starch Powder1 tsp.Xanthangum100 g Sodium Benzoate0.5 g60 g Glacial Acetic Acid10 ml500 ml Recipe for tomato Sauce

11 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Extract tomato juice / pulp as already explained (onion and garlic may be cooked with the tomatoes). Boil the juice / pulp. Tomato ketchup Procedure Add onion and garlic powders.

12 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Add 1/3rd of the sugar and starch or xanthan gum Add remaining quantity of sugar and boil till T.S.S. in increased to 28%TSS. Tomato ketchup Procedure Add salt, sodium benzoate, mix well. Stop steam or remove from burner.

13 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Finally add glacial acetic acid. Fill into sterilized, dry bottles. Tomato ketchup Procedure Cork the bottles and allow them to cool to room temperature Label the bottles

14 Preparation of Tomato Ketchup and Sauce NextPreviousEnd The mass is finally passed through the finisher, fitted with a very fine sieve to remove any tomato fibre, and other impurities Tomato ketchup Special Care Bottles should be cleaned before labeling and marketing The ketchup and sauce should be filled hot (88 O C) prevent browning and loss of vitamins during subsequent storage Preserving is assured either by preservative or by pasteurization

15 Preparation of Tomato Ketchup and Sauce NextPreviousEnd One third sugar is added with commencement of boiling to intensify and fix the red tomato colour Salt bleaches the colour of the tomato product; therefore it should be mixed towards the end of cooking process Tomato ketchup and sauce can be made from tomato puree or paste, but made from fresh tomatoes being of superior quality Tomato ketchup Special Care

16 Preparation of Tomato Ketchup and Sauce NextPreviousEnd Quality of Tomato ketchup and Sauce The tomato Ketchup and Sauce should contain minimum 25%TSS and acidity as acetic acid 1% and mould count not in excess of 40% of the field examined.

17 Preparation of Tomato Ketchup and Sauce Previous End Tomato ketchup and sauce is a popular condiment all over the world Let us sum up Tomato ketchup is the thick sauces made from tomato Tomato pulp or paste is cooked with the requisite quantities of spices, onions, garlic, sugar, salt and vinegar (acetic acid) Tomato ketchup and sauce contains not less than 25% TSS and 1.0% acidity as acetic acid Tomato sauce is also the concentrated product made from tomato


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