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IS…. CCCCommercial Tool & Die CCCCG Automation & Fixture CCCCG Plastics CCCCTG International.

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Presentation on theme: "IS…. CCCCommercial Tool & Die CCCCG Automation & Fixture CCCCG Plastics CCCCTG International."— Presentation transcript:

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2 IS…. CCCCommercial Tool & Die CCCCG Automation & Fixture CCCCG Plastics CCCCTG International

3 uFounded in Privately Owned and Operated uServices Include: Plastic, Die Cast and Prototype Injection Molds, Mold Design, Product Design, and Project Management. uExperience in Automotive, Home Appliances and Toy Industry. uExcel in mold sizes ranging from 50 tons up to tons. (88,000 lb max) uISO9001:2000 registered. uTotal annual sales $22.7 million (2006) u135 Employees. u85,000 sq. ft. facility. We Are Who We Are

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5  “Vantage” scheduling software Project Engineering Internal Project Engineering Teams – Responsible for tracking, monitoring and communicating all tool and financial issues. External Engineering & Sales Teams – Primary contact point for our customers; Responsible for maintaining strong communication link. Project Management  Project Management Software uEPICOR “Vantage” ERP – Used to schedule & coordinate all activity, for each component of every tool. uEPICOR “Vantage” CRM - Efficiently tracks ALL customer & tool related issues. u 6 Seats Unigraphics “Gateway”

6 Design Technology Design Department Software and Engineering Design Department Software and Engineering F 23 Seats Unigraphics Mold-Wizard – (V18 & NX4) The most powerful tool for streamlining and automating the powerful tool for streamlining and automating the mold design process. mold design process. Example of tool design utilizing Unigraphics 18 (standard procedure) exploded 3D solid view. (standard procedure) exploded 3D solid view.

7 Translators uUuUuUuUG translators which include: IGES, STEP, Parasolid, Import STL, DWG/DXF uSuSuSuSDRC “IDEAS” XPK u1u1u1u1 Seat ModView Catia/IGES translator uCuCuCuCadKey translators include - STL, IGS, DWG,DXF STEP, ACIS, SAT and Parasolid X_T uEuEuEuExpertCAD translators include - PDB, IGS, DWG and DXF Additional Design Software u2u2u2u23 Seats of UG NX4 Viewer u1u1u1u1 Seat of Catia V5 uCuCuCuCADFIX – Model repair software Data Transfer uCuCuCuCTD accepts: native UG, Catia, IDEAS, CimCad and CadKey; Parasolid, STEP,.igs,.dwg and.dxf uTuTuTuTransfer methods include: , FTP and Autoweb Design Technology

8 uCuCuCuCTG Advanced Design team is available for any of our customers. uTuTuTuThe Advanced Design Team will review math data and provide a comprehensive part design evaluation. uEuEuEuEarly involvement by CTG’s Advance Design Team can substantially reduce tool build times and lower part design concerns. Advanced Design

9 Machine Equipment Machine Centers Machine Centers u2 – FPT, HS (24k), 5 axis, “Pragma” Horizontal Machine Centers with table dimensions of 240”x80”. with table dimensions of 240”x80”. u4 - FPT, HS (34k) 5 axis “Dino” Vertical Machining Centers with travel length of 110”x63”. with travel length of 110”x63”. u5 - OKK MCV Vertical Machine Centers with table dimensions ranging from 20”x40” to 42”x84”. dimensions ranging from 20”x40” to 42”x84”. u1- Makino A99 HS Horizontal Machining Center FPT Five Axis “Pragma” FPT Five Axis “Pragma” Machine Centers Continued u3 – Kuraki KBT Mills with table sizes ranging up to 100” x 70”. x 70”. u3 – Droop & Rein CNC Mills with table sizes ranging up to 156”x68”. Spotting Presses u3 – Mill Utensil MIL-Z53 spotting presses with table sizes up to 98”x77” with max clamp tonnage of 220 tons.  FPT “Dino”

10 Machine Equipment EDM & Carbon Machine Centers EDM & Carbon Machine Centers u4 - Makino SNC-64 HS (30k) Graphite Vertical Mills u5 - Makino EDNC EDM Machines (up to 137”x59”) u1 - Makino EH-6 CNC Wire EDM Machine Misc Equipment u1 - Zeiss Dual Beam CMM (96”x50”) for tool layouts & verification uCrane Capacity of 44 Tons u4 – Dispatched trucks with a maximum capacity of 35,000 lbs. Gun-drill Centers Gun-drill Centers u1- Miroku MHG-1500-NC Gundrill with table size of 83”x60” u1 – Tarus CNC – Gun-drill with table size of 96” x 60”

11 Our Product “ Quality is never an accident; it is always the result of high intention, sincere effort, intelligent direction and skillful execution; it represents the wise choice of many alternatives”.

12 Our Product Machining Machining Expertise Expertise

13 Our Product Complete Mold Component Identification Complete Mold Component Identification

14 Our Product Complete Mold Component Identification

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16 u Founded in u Annual Sales of $5.0 Million. u CG Automation specializes in producing Fixtures, Gages, Special Machinery, Trim Dies, Fixtures, Gages, Special Machinery, Trim Dies, Vacuum-Form tools & EOA tooling. Vacuum-Form tools & EOA tooling. We Are Who We Are uIn March 2003, CG Automation moved to a new 25,000 sq ft facility, located directly across from its sister companies, Commercial Tool & Die and CG Plastics. u30 Employees which include: Skilled Toolmakers, Machinists, Engineering and Sales Staff, Lab Technicians & Management.

17 Our Services CG Automation Services: CG Automation Services: u Gauges CMM Holding fixtures SPC in–process gauges Attribute gauges u General Plastics Vacuum Forming Bucks Trim Dies Waterjet Nesting Cooling Bucks Fiberglass lay-ups u Model Builds Conventional Models – (Pulled from existing tools) CNC Cut Engineering Change Mock-ups

18 CG Automation Services: CG Automation Services: u Tool Builds Urethane molds for hand pours CAD Cut Rapid Tooling u Part Production Machine of Parts From Solid Material Part Mock-up u Special Machines PLC Controls Assembly Drill & Tapping Weld End Control Testing Fixtures De-gating uRF Weld Nests Our Services u End of Arm Tooling u CMM Layouts ISO/IEC17025 Accredited ISO/IEC17025 Accredited

19 Our Products  Misc SPC In–Process and Attribute Gauges

20 Our Products GMX365 I/P Gage

21 Machine Equipment CG Automation Machinery Includes: CG Automation Machinery Includes: u OKK PVC 55 Vertical Mills. u 1 - Fidia K411 Five-Axes Vertical Mill. u 2 - Makino EU64 Wire-Burners u 1 - MicroStar CMM (30”x40”) u 3 - Zeiss Dual Beam CMM (60”x120”) 2000 OKK PVC55 Vertical Mill 2000 OKK PVC55 Vertical Mill Fidia K411 Vertical Mill Fidia K411 Vertical Mill Zeiss Dual Beam CMMs Zeiss Dual Beam CMMs

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23 CG Plastics, Inc was formed in 1995 to provide competent sampling capabilities to its sister company, Commercial Tool & Die. Since its inception, CG Plastics has expanded to offer its services to many regional injection molders and mold makers. CG Plastics strives to be the best sampling facility in the area. Our goal is simple; provide excellent customer responsiveness, maintain the ability to react to short lead time sample requests, provide useful sample data and tool evaluations and most importantly, produce the best possible parts from the mold! We Are Who We Are

24 u Capable of sampling prototype and production molds. u Sepro Robotics (1100 Ton Presses.) u 25,800 Square foot facility. u QS 9000 Certified. u CMM Capability. u Controlled Environment. We Are Who We Are

25 Injection Molding Machines Injection Molding Machines 1, 1995 Van Dorn 170HT (170 Ton) 1, 1995 Van Dorn 170HT (170 Ton) 1, 1998 Van Dorn 300HT (300 Ton) 1, 1998 Van Dorn 300HT (300 Ton) 1, 1994 Van Dorn 500HT (500 Ton) 1, 1994 Van Dorn 500HT (500 Ton) 1, 1998 Van Dorn 500HT (500 Ton) 1, 1998 Van Dorn 500HT (500 Ton) 1, 1997 Van Dorn 700HP (700 Ton) 1, 1997 Van Dorn 700HP (700 Ton) 1, 2000 Van Dorn 1100T (1100 Ton) 1, 2000 Van Dorn 1100T (1100 Ton) Auxiliary Equipment Auxiliary Equipment Sepro Robotics Sepro Robotics Nitrojection Gas assist Control Nitrojection Gas assist Control 4, 150 CFM AEC Dryers 4, 150 CFM AEC Dryers 1, 850 CFM Whitlock Dryer 1, 850 CFM Whitlock Dryer 1, RJG Dartpack Analysis Kit 1, RJG Dartpack Analysis Kit 1, MacBeth Light Booth 1, MacBeth Light Booth 7, 7.5HP Thermolators 7, 7.5HP Thermolators 6, DME Hot Runner Controllers 6, DME Hot Runner Controllers 1, PETS 36 Zone Hot Runner Controller 1, PETS 36 Zone Hot Runner Controller -Crane Capacity of 50,000 LBS- -Crane Capacity of 50,000 LBS- Van Dorn 1100T Injection Molding Machine Van Dorn 1100T Injection Molding Machine Machine Equipment

26 Automotive Interior Automotive Interior Armrests Armrests Cup-holders Cup-holders Floor Consoles Floor Consoles Overhead Consoles Overhead Consoles Center Consoles Center Consoles Door Panels Door Panels Visor Cores Visor Cores Lighting Lighting Speaker Grills Speaker Grills Impact Absorbers Impact Absorbers I/P Components I/P Components Bezels Bezels Seat Trim Seat Trim A/B Pillars A/B Pillars Misc Interior Trim Misc Interior Trim Automotive Exterior/Under hood Automotive Exterior/Under hood Intake Manifolds Intake Manifolds Impact Absorbers Impact Absorbers Fan Shrouds Fan Shrouds Surge Tanks Surge Tanks Washer Bottles Washer Bottles Mirror Shells Mirror Shells Lighting Lighting Grills Grills HVAC Housings & Related HVAC Housings & Related Exterior Trim Exterior Trim Door Handles & Bezels Door Handles & Bezels Bumper Trim Bumper Trim Non Automotive Non Automotive Exterior Cedar Siding Exterior Cedar Siding Roof Vents Roof Vents Window Frames Window Frames Office Furniture Office Furniture Temporary Road Components Temporary Road Components Spray Mask Tools Spray Mask Tools Various Home Appliance Components (high polish) Various Home Appliance Components (high polish) Misc Toy Components Misc Toy Components Global Hangers Global Hangers Our Experience Commercial Tool Group specializes in the fabric, leather, vinyl & appliqué mold behind processes.

27 Customer Base Our customer base includes:  Johnson Controls  Summit Polymers  Cascade Engineering  Grand Traverse Plastics  Magna Donnelly  Ford Motor Company To our pride, Commercial Tool and Die has been awarded the Johnson Controls/Prince “Supplier of the Year” Achievement Award for six consecutive years.  Lacks Trim Systems  Delphi  Mann+Hummel  Netshape Corporation

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29  CTG International – Goal:  1.)To lower our customers overall tooling cost. 2.) Reduce tool development time. 3.) Facilitate improved “Cross Cultural” communication. 4.) Greatly reduce our customers need for global travel. 5.) Be a local source for all tooling and tool management needs. CCTG International – Offers low cost Asian tools to the North American market. Tools that are seamlessly designed, managed, inspected and delivered to our customers by CTG – USA, with standard CTG support. Our Goal

30  CTG International – Tool Sourcing & Management Process uPre-Quotation – Obtain understanding of customers program requirements. uQuote Process - CTG determines best “tool placement” based on various factors. uTool Kickoff - CTG assigns “select” tools to CTG Int’l. uTool Management - Tools designed & managed by CTG. uTool Delivery – Tool (s), inspected, sampled, tuned and delivered to our customer. uPost Tool Delivery – CTG will manage all engineering changes, repairs, etc Sourcing Process

31 BBenefit Summary uOuOUR INVESTMENT - CTG has invested $10 million dollars over the past 5 years upgrading machinery, computer systems & software, as well as providing extensive training for all team members. uAuAGGRESSIVE DELIVERY & COMPETITIVE COST - With state of the art equipment and extensive personnel training, CTG produces the highest quality tools at competitive prices with aggressive standard delivery. uFuFULL SERVICE SUPPORT- CTG has the ability to provide true “Full Service” support to our customers. Our “Full Service” program management team can be a single point contact for all facilities. All 3 facilities located on one campus reduce customer travel. uDuDESIGN ABILITY - CTG utilizes customized state of the art Unigraphics and Mold-Wizard software which eliminates non-value added, time consuming processes. All design reviews are performed in a “Virtual” setting which the customer can do at his own location using Web-Ex. uHuHIGH VOLUME CAPACITY – CTG has experience and capacity to support large tool packages. With the addition of CTG International, CTGs ability to competitively support large packages, is stronger than ever. uBuBLENDED TOOLING – CTG now offers a blended tooling option for our customers. CTG will integrate tools provided by our overseas sources with our own domestically produced tools, to keep tooling costs as low as possible.  Why Use CTG?

32 Grand Rapids Campus Location 5351 Rusche Drive Comstock Park, MI (616) Rusche Drive Comstock Park, MI (616) Rusche Drive Comstock Park, MI (616) I-96: Follow I-96 to US 37 North (Alpine Ave), Go North on Alpine to 6 Mile Rd., Turn right on 6 Mile, go 1/2 mile to Rusche Dr. and turn left. US-131: Follow US-131 to West River Drive., Exit # 91. Turn right on West River Dr. to Division. Turn Right on Division to 6 Mile Rd. Turn Left on 6 Mile To Rusche Dr. and turn right.

33 For further information please contact: For further information please contact: Mike JamesTodd Finley Mike James Todd Finley Sales Manager Vice President Sales Manager Vice President Commercial Tool Group Commercial Tool Group Commercial Tool Group Commercial Tool Group (616) Ext. 164 (616) Ext. 139 (616) Ext. 164 (616) Ext  Ray HenkelMike Haws  VP Sales & Engineering General Manager  Commercial Tool Group CG Automation & Fixture  (616) Ext. 115 (616)   Charles Moore  Sales Manager  Commercial Tool Group  (616)  For further information please contact: For further information please contact: Mike JamesTodd Finley Mike James Todd Finley Sales Manager Vice President Sales Manager Vice President Commercial Tool Group Commercial Tool Group Commercial Tool Group Commercial Tool Group (616) Ext. 164 (616) Ext. 139 (616) Ext. 164 (616) Ext  Ray HenkelMike Haws  VP Sales & Engineering General Manager  Commercial Tool Group CG Automation & Fixture  (616) Ext. 115 (616)   Charles Moore  Sales Manager  Commercial Tool Group  (616) 

34 Thank You!


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