Presentation on theme: "The National Network for Manufacturing Innovation"— Presentation transcript:
1The National Network for Manufacturing Innovation Dean Bartles, Ph. D.Executive Director9 April 2015
2Challenge: US losing leadership in manufacturing ISSUE: Economy, Jobs, and future competitivenessWhen U.S. loses manufacturing base in advanced technology products, we lose ability to innovate on next generation of those productsU.S. Trade Balance for Advanced Technology Products+ 40+ 20-20-40-60-80-100US Trade BalanceAdvanced TechnologyProducts($ Billion)Starting in the beginning of this decade, for the first time in modern history, we have a negative trade balance in advanced manufactured products. In fact, as shown in the next slide, several technologies and product families are gone for good.These are products which are US strengths – products not offshored chasing lower labor costs. Labor is a small component of these products…n
3PCAST: The independent basis of NNMI President’s Council of Advisors on Science and TechnologyPCAST 2011Recommends Advanced Manufacturing Initiative as national innovation policyPCAST 2012Recommends Manufacturing Innovation Institutes to address key market failurePCAST 2013Recommends Preliminary Design for a National Network of Manufacturing InnovationPCAST 2014Recommends strong, collaborative network of Manufacturing Innovation Institutes
4Extensive Public Engagement on NNMI Request for Information and five public workshops -1,200 voices on NNMI compiledAll Other 10%Economic Development 6%Research & non-profits 8%Federal State & Local Gov’t 14%Rensselaer Polytechnic InstituteTroy New YorkCuyahoga Community CollegeCleveland OhioUniversity of ColoradoBoulder, ColoradoNational Academies Beckman CenterIrvine CaliforniaU.S. Space and Rocket CenterHuntsville, Alabama
6Initial “Network” Proposed “Sparking this network of innovation across the country will create jobs and will keep America leading in manufacturing…"President Obama, March 9, 2012President asks Congress to authorize initial network of up to 15 Manufacturing Innovation InstitutesPresident directs Agencies to work together on Pilot Institute, while designing Institutes with input from Industry and Academia
7Revitalize American Manufacturing & Innovation Act Rep. Tom ReedR NY-23Rep. Joe KennedyD MA-4Sen. Sherrod BrownD OhioSen. Roy BluntR MissouriSeptember 15, 2014 –Passed House100 Cosponsors (51D, 49R)December 11, 2014 –Passed Senate18 Cosponsors (10D, 7R, 1I)December 16, 2014 –Signed By President ObamaBipartisan Momentum Supporting NNMI Passage
8Four more under competition Progress as of March 2015LIFTLight/Modern MetalsDetroit, MIFive Institutes Established$335M public funding has catalyzed over $480M from consortiaAt launch, 349 companies and universities active partners from all across the countryDMDIIDigital Mfg.Chicago, ILAmerica MakesAdditive Mfg.Youngstown, OHSmart PowerElectronicsRaleigh, NCIACMIAdv. CompositesKnoxville, TNFour more under competitionTopicTBAIntegrated PhotonicsSmart Mfg.Flex. Hybrid Electronics
9February 2014: Digital Manufacturing and Design Innovation Institute (“DMDII”) A public-private partnership created to foster the development and implementation of digital manufacturing and design technologyFocus on problems which neither industry, academia or government can solve on their ownEstablished through a 5-year cooperative agreement with $70M in federal government funding and over $100M in matching funding from industry, academia, local government and community partners
10What is “digital manufacturing”? Digital Manufacturing is an integrated suite of tools that work with product definition data to support tool design, manufacturing process design, visualization, modeling and simulation, data analytics, and other analyses necessary to optimize the manufacturing process” – CIMData (modified)
11Digital Manufacturing Vision Digital link between design and fabricationConnected machines, factories, and supply chainsTransparency into supplier factoriesData aggregation, analysis, and action across the product lifecycle
12DMDII: Not just R&D, but skills, access and workforce Applied Research & Demo projects forReducing cost and risk of commercializing new technologySolving pre-competitive industrial problemsTechnology IntegrationDevelopment of innovative methods and practices for supply chain integrationSmall/Medium EnterprisesEngagement with small and medium-sized manufacturing enterprises (SMEs).Education, technical skills and workforce development
13DMDII - A consortium of industry, academia and government A partnership of world-class companies including:Top universities including:Proven talent from numerous state, educational, and vocational institutions:Hundreds of Small and Medium Sized Manufacturing Enterprises (SMEs) seeking to improve competitiveness:
14What is the value proposition for members? Applied R&D: Leverage significant government, industry, and academic investments to implement innovative solutions to member challengesDigital Manufacturing Commons: Exchange product information and transmit detailed design information on a secure, neutral and IP- safe digital environmentWorkforce Training: Access specialized training to prepare current and future workforces for the latest manufacturing methods and technologies
15TECHNOLOGY FOCUS AREAS ADVANCED MANUFACTURING ENTERPRISE (AME)INTELLIGENT MACHINING (IM)ADVANCED ANALYSIS (AA)Information systems integration throughout the product lifecycle.Digital links between design and fabrication.Smart factory and supply chain management.Integration of smart sensors and controls to enable equipment to automatically sense and understand current production environment in order to conduct “self-aware manufacturing.”Utilization of high performance computing to model materials, products and processes to enable “design with manufacturing in mind.”OPEN SOURCE PLATFORMCYBER PHYSICAL SECURITYDIGITALMANUFACTURINGCOMMONSCYBERPHYSICALSECURITYAn open source software platform that enables data aggregation, analysis, and action.Meet industry and national needs for security, trust, and IP protection within the manufacturing environment.
16Collaboration & Training Center Focus on inspiring, educating and advancing digital manufacturing and designDigital manufacturing lab, instructional and meeting space as well as traditional office94k sq ft buildout:22k sq ft collaboration space24k sq ft manufacturing lab20k sq ft office space28k sq ft future expansion10-year lease signed on 2 Jun 2014Ground breaking on 30 Oct 2014Renovations started in mid-NovTarget Move In Date: April 2015
172014/2015 Timeline UI LABS/DMDII Facility, Chicago IL 21 Feb: Cooperative Agreement signed25 Feb: Pres. Obama announcement1 Apr: First UI LABS employees hired14 Apr: Partner kickoff meeting20 May: TAC Meeting #11 Jun: Technology Roadmap complete2 Jun: Facility lease signed2 Jul: First round of project calls released25 Aug: TAC Meeting #223 Sep: Second round of project calls released30 Oct: Facility ground breaking15 Nov: Initiate facility renovationsApril 2015: Move into Goose Island FacilityUI LABS/DMDII Facility, Chicago ILOpening April 201594,000 square feet - digital manufacturing lab, instructional and collaboration space
18DMDII GoalsFoster and enable collaborative investment in pre-competitive research and development for digital manufacturing technology and create a virtual collaboration space where OEM’s and multiple suppliers/partners can simultaneously explore optimization of product design as well as the entire manufacturing and supply chain process for a given product.Facilitate the transition and insertion of digital manufacturing technology into US industrial manufacturing base (large and small).Create a national repository of machining data obtained from tens of thousands of machine tools from thousands of manufacturers that can be studied, trended, and analyzed with the goal of developing open source applications that manufacturers can use to optimize machining processes.
19DMDII Goals (continued) Develop a system that will allow product designers to explore various “trades” when selecting materials and design features when new products are being designed and simultaneously be able to see the impact each decision has on the cost of producing the product, impact on time to market, energy consumption in making the product, etc., etc.Assemble and integrate workforce development initiatives to prepare the future manufacturing work force for digital manufacturing technology and become the nationally recognized center where companies can send employees to receive the skills training necessary to be successful in the digital manufacturing workforce of tomorrow.Establish a digital online commons for manufacturers to use as a marketplace, learn about digital manufacturing, exchange detailed product design information, access the latest innovative digital capabilities and collaborate on design development – all on a secure, neutral and IP-safe environment.Develop 100 “App’s” in the first five years that can be offered to manufacturers of all sizes for a nominal price of $10 or less that will allow them to improve the efficiency of their manufacturing and/or supply chain operations.
20Questions? http://dmdii.org Dean Bartles, Ph. D. Executive Director