Presentation on theme: "Regulatory Compliance: Regulatory Compliance: An Introduction to Rules and Regulations and Best EMC Practices Scope and objectives Date – April, 22 2009."— Presentation transcript:
Regulatory Compliance: Regulatory Compliance: An Introduction to Rules and Regulations and Best EMC Practices Scope and objectives Date – April, 22 2009
Introduction This presentation is presented by ; Chaman Bhardwaj Sr. Engineer, Global Compliance SHURE ® Incorporated. Dated: April 22, 2009
Rules & regulations There are the following types of Rules & Regulations. Mandatory: Laws imposed by the government are mandatory. For example, FCC-15, FCC-74, and FCC- 90 etc. Recommendatory : Product Safety rules. Contractual Laws: These are agreed upon between the supplier and buyer of products.
Terms and Definitions European Directive Legal Document adopted by EC (EU Commission) Council of Ministers Must be adopted into National Law by each EC member state Does not call out technical standards; refers to private standards- making bodies to draw up product standards European Norm (EN) Harmonized Standard: Common Standard used for determining conformity – Committee process Committee process – ENs based on existing standards (CISPR, IEC) Must be adopted into National Standards by each EC Member state CENELEC ( Comite Europeen de Normalisation Electrotechnique) European Committee for Electrotechnical Standardization: responsible for generating European Norms CE: Communaute Europeenne CISPR: Comite International Special des Perturbations Radioelectriques or in English the International Special Committee on Radio Interference
New approach directives Objective: Elimination of Technical Barriers New Approach calls out Essential Requirements Technical Details Left to Committees Harmonization of European Norms (Standards) CENELEC Conformity to European Norms demonstrates compliance Products meeting essential requirements eligible for CE Marking
Scope of New EMC Directive Directive 2004/108/EC Article 1: 1. This Directive regulates the electromagnetic compatibility of equipment. It aims to ensure the functioning of the internal market by requiring equipment to comply with an adequate level of electromagnetic compatibility. This Directive applies to equipment as defined in Article 2. 2. This Directive shall not apply to: (a) equipment covered by Directive 1999/5/EC;
Article 2 of New Approach EMC Directive Definitions 1. For the purposes of this Directive, the following definitions shall apply: (a) ‘equipment’ means any apparatus or fixed installation; (b) ‘apparatus’ means any finished appliance or combination thereof made commercially available as a single functional unit, intended for the end user and liable to generate electromagnetic disturbance, or the performance of which is liable to be affected by such disturbance; (c) ‘fixed installation’ means a particular combination of several types of apparatus and, where applicable, other
Article 2, Continued… devices, which are assembled, installed and intended to be used permanently at a predefined location; (d) ‘electromagnetic compatibility’ means the ability of equipment to function satisfactorily in its electromagnetic environment without introducing intolerable electromagnetic disturbances to other equipment in that environment; … and so on..
Essential requirements – Article 5 Apparatus Electromagnetic disturbances generated do not exceed level to interfere with operation of radio, telecommunications or other equipment Has a level of immunity to electromagnetic disturbances expected in it’s intended environment Fixed installations Use good engineering practices with a view to meeting apparatus requirements. Document those practices with the documentation on file as long as installation is in operation.
Flow Chart Notes 1. Equipment without electrical or electronic parts is except 2. Excluded R&TTE (covered by 1999/5/EC) Aeronautical parts, products and appliances Radio equipment used by radio amateurs 3. Equipment covered by other specific community directives Motor vehicles (2004/104/EC) Medical devices (various directives) Marine equipment (6/98/EC) Agricultural and forestry tractors (75/332/EEC) Two or three wheeled motor vehicles (97/24/EC) Measuring instruments (immunity excluded see 2004/22/EC) Non-automatic weighing instruments (immunity excluded see 90/334/EEC) 4. Inherently benign equipment Incapable of generating or contributing to emissions Operate without degradation in the presence of EMI normally present 5. Apparatus or fixed installation classification (to flowchart 4)
CE MARKING There is no such thing as a CE approval or CE certification! CE is not a mark or approval, it’s a marking which is only a self declaration under the supplier’s own responsibility.
CE DIRECTIVES Directives tell us why we must comply (consumer safety / EMC) and what may happen if we ignore laws (withdraw products). It’s the European standards that show us how to comply (design and assessment).
Implementation of CE marking Implementation of the CE Marking: Must be affixed to: – Product – Packaging – Instructions for use, OR – Guarantee certificate Can be used with other marks providing they do not reduce the visibility and legibility of the mark The marking may include: – The identification of a notified body involved in assessment
Europa Web site http://eur- lex.europa.eu/LexUriServ/LexUriServ.do?uri=OJ:C:2008: 280:0014:0032:EN:PDFhttp://eur- lex.europa.eu/LexUriServ/LexUriServ.do?uri=OJ:C:2008: 280:0014:0032:EN:PDF
Safety Standards IEC 60065 7 th edition IEC 60950: 2000 IEC 60065 Standard: Title: Audio, Video and similar Electronic Apparatus, Safety Requirements IEC 60950 Standard: Title: Safety of Information Technology Equipment
Scope of Safety Standards Scope of IEC 60065 International Safety Standard applies to electronic apparatus designed to be fed from MAINS, from a SUPPLY APPARATUS, from Batteries or from REMOTE POWER FEEDING and intended for reception, generation or reproduction respectively of audio, video and associated signals. It also applies to apparatus designed to be used exclusively in combination with above mentioned apparatus. International Safety Standard applies to electronic apparatus designed to be fed from MAINS, from a SUPPLY APPARATUS, from Batteries or from REMOTE POWER FEEDING and intended for reception, generation or reproduction respectively of audio, video and associated signals. It also applies to apparatus designed to be used exclusively in combination with above mentioned apparatus.
Scope of IEC 60950 This standard is applicable to mains-powered ITE, including electrical business equipment and associated equipment, with RATED Voltage not exceeding 600V. This standard is applicable to mains-powered ITE, including electrical business equipment and associated equipment, with RATED Voltage not exceeding 600V. This standard is also applicable to such ITE designed and intended to be connected directly to TELECOMMINICATION NETWORK, regardless of the source of power This standard is also applicable to such ITE designed and intended to be connected directly to TELECOMMINICATION NETWORK, regardless of the source of power It is also applicable to such ITE designed to use the AC mains Supply a telecommunication transmission medium It is also applicable to such ITE designed to use the AC mains Supply a telecommunication transmission medium Scope of Safety Standards
Principles of Safety Electric Shock Excessive Temperatures Radiation (ionization and Lasers) Implosion (Picture Tubes) Mechanical hazards Fire Chemical hazard
Energy Efficiency Rules and Regulations –USA California Energy Commission (CEC) regulations for external Power supplies. ENERGY INDEPENDENCE AND SECURITY ACT OF 2007. Also called PUBLIC LAW 110–140—DEC. 19, 2007, Effective July 2008 –Europe Code of Conduct (It’s a voluntary standard at this time). It is similar to CEC rules. Directive 2005/32/EC, ECO Design Energy Efficiency and Environmental Regulations
Energy Efficiency Requirements continued.. –Australia & New Zeeland Per Standard AS/NZS 4665.1:2005 and AS/NZS 4665.2:2005. These are similar to Tier I requirements of CEC and effective date for these requirements is October 1 st, 2007. Tier II has not been on the horizon as of today for this market. –China, Japan and S. Korea watch out for updates
Environmental Regulations RoHS (Restrictions of Hazardous Substances –USA California Proposition 65 and OSHA RegulationsCalifornia Proposition 65 and OSHA Regulations –Europe Per ROHS and WEEE directivesPer ROHS and WEEE directives RoHS-Directive 2002/95/ECRoHS-Directive 2002/95/EC WEEE-Directive 2002/96/EC for consumer electronics items and there is another directive for consumer batteries, “Directive 2006/66/EC” dated September 6, 2006WEEE-Directive 2002/96/EC for consumer electronics items and there is another directive for consumer batteries, “Directive 2006/66/EC” dated September 6, 2006 –China and other Asian countries Watch out for upcoming news, for China it will be in phases I and II etc.Watch out for upcoming news, for China it will be in phases I and II etc.
EMI and EMC regulations EMC issues have been around since radio –USA: Communications Act of 1934 Regulation of EMC started after WWII. –Military, aircraft EMC standards –Automotive EMC standards –Medical EMC standards Personal computers spurred emissions rules starting ~ 1979. EMC Directive required commercial immunity regulations by 1996.
EMC Rules and Regulations EMC Directive 89/336/EEC mandatory 1992 (delayed to 1996) first standards harmonized 1996 EMC Directive 2004/108EEC mandatory July 20, 2008 R & TTE Directive 1999/5/EC (radio/telecom) safety, including RF exposure EMC protection of spectrum
Immunity Requirements Standards Electrostatic dischargeIEC 61000-4-2 RF radiated immunityIEC 61000-4-3 Fast transient burst (EFT/B)IEC 61000-4-4 Lightning induced surgeIEC 61000-4-5 RF conducted immunityIEC 61000-4-6 Harmonics/ interharmonics*IEC 61000-4-7 Radiated magnetic immunityIEC 61000-4-8 Pulsed magnetic immunityIEC 61000-4-9 Damped oscillatory magnetic IEC 61000-4-10 Voltage dips/interruptsIEC 61000-4-11 * a guide, not a standard
EMC Environment Class A Class B non-residential residential industrial residential, commercial, light industrial Emissions increase Immunity disturbances increase
Immunity compliance criteria Performance criterion A - The apparatus shall continue to operate as intended during and after the test. Performance criterion B - The apparatus shall continue to operate as intended after the test. Performance criterion C - Temporary loss of function is allowed, provided the loss of function is self recoverable or can be restored by the operation of the controls.
The design process Typical Steps or phases of design process: concept Target specifications release Initial design Design rules Functional evaluation System architecture Regulatory evaluation
The design process Conceptthe idea Target specificationsthe details (include functional and regulatory - EMC) System architecturethe structure and details - EMC Design rulesthe circuit and layout constraints- EMC Initial designbuild it Functional evaluationdoes it work? If not, modify. Regulatory evaluationis it legal? If not modify - EMC Releaseit meets the (modified) specs.
The design process- check Target specificationsthe details (include functional and regulatory - EMC) - Are all the jurisdictions specified? - Have the requirements changed? - Is the environment correct?
The design process System architecturethe structure and details – EMC -How many layers in PCBs? -Are reactive circuits located away from I/O ports? -Are I/O ports isolated/shielded? -Are IC families appropriate for speeds needed? -Will housing provide shielding?
Design for compliance Initial Design must consider the following: design goals Components PCB architecture PCB layout and I/O Cables enclosures and shielding software/firmware
The design process Design rulesthe circuit and layout constraints –EMC - Are RF signal traces short and/ or embedded? - Are bypass caps located and sized optimally? - Are ground planes low-Z, and earth bypass provided? - Have sensitive designs been modeled? -Consider use of Signal Integrity and Quiet expert, EMC Flo simulation tools
Design for compliance: software and firmware Design for robustness: - checkpoint routines and watchdog timers. - checksums, error detection/correction codes. - “sanity checks” of measured values. - poll status of ports, sensors, actuators. - read/write to digital ports to validate.
The design process To increase the EMC success rate, the design process must have following checks: -Be sure the regulatory specifications are correct and current. -Take into account the impact of equipment architecture on EMC. Assure that purchased modules also comply. - Consider EMC design rules, manual and/or automatic. - Include places for EMC compliance modifications. - Perform pre-compliance testing where possible.
The design process Regulatory evaluationis it legal? If not modify – EMC - Were places provided for optional filtering/bypassing? - Are ferrites cost-effective? - Can spring fingers be added to the enclosure? - Will a shielded cable help? - Board re-spin?
Design for compliance: logic families EMI increases with power consumption EMI increases with slew rate/clock speed EMI increases with ground bounce EMI increases with output loading Differential drive can reduce EMI (LVDS)
Design for compliance: PCB architecture Adjacent ground and power planes act as very good decoupling capacitors. ground and power planes can shield high-speed or low-level signal traces between. separate ground and chassis planes can reduce noise. 16-planes (layers) design is common for back planes
Design for compliance : reduce emissions Short straight current elements radiate fields that are: – Proportional to the current they carry (l) – Proportional to their (electrical) length (L) – Increasing with frequency (f) Small current loops radiate fields that are: – Proportional to the current – Proportional to the square of the loop radius -- and the square of frequency (E,H) ~ (f, L, l) (E,H) ~ (f 2, a 2, l) L I a I
Design for compliance Clock Buffer I/O Driver Edge Connector Locate I/O drivers away from sources of high frequency and near the connectors they serve.Locate I/O drivers away from sources of high frequency and near the connectors they serve.
Common Mode and Differential Signals Differential Signals: Convey the desired information Don’t cause interference: The fields generated by differential currents oppose each other and nearly cancel. Common Mode Signals: Are the major source of cable radiation Have no useful purpose Cause the cabling to act as a monopole antenna V cm
Design for compliance: enclosure openings Radiated Signal
Design for compliance: aperture size and shielding effectiveness
Design for compliance: shielding of I/O, using chassis Incorrect Chassis Ground Correct Signal Ground
Test for Compliance pre-compliance EMI site pre-compliance tools
To pre-test for RF immunity: use licensed transmitters for radiated fields. use coupling networks and transformers for conducted disturbances. To mitigate RF immunity problems: try ferrites and spring fingers above 50 MHz try filters below 50 MHz, bypassing anywhere. Pre-compliance tools
Pre-compliance EMI sites 1 m site minimizes factory ambient. good for small EUT, frequencies > 100 MHz. screened room inexpensive, OK for regulatory conducted emissions and conducted immunity tests. can be used for radiated emissions, with precautions.
Pre-compliance EMI site Pre-Compliance test setup: EUT 1 m analyzer floor - not a ground plane
Pre-compliance tools Immunity disturbance generators (ESD, surge…) radio transmitters ferrites filters and filtered connectors
Pre-compliance testing: EMI probes 50 cable to analyzer 39 pF capacitor on center conductor contact probe Contact probes are useful in finding: - reactive component pins - reactive PC board traces and planes - reactive I/O and connector pins - driven areas of enclosures
Pre-compliance testing: EMI probes proximity probe 50 cable to analyzer center conductor looped back to shield and soldered Proximity probes are useful in localizing: - reactive PC board areas and components - reactive signal, I/O and power cables - reactive enclosure gaps and openings - by pumping signal in, as immunity probe