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© 2011 Autodesk Autodesk Moldflow Simulation Synergy 2013 Autodesk Inventor Fusion 2013 Creating Hot-runner and Mold in Inventor Fusion for Moldflow Synergy Stefan Kuehne Enterprise Simulation Specialist - EMEA Global Services
© 2012 Autodesk Page 2 Hands On Overview Part 1: Hot-runner creation Part 2: Mold creation Given Guided Plastic part Hot-runner Manifold Mold (cutting plane)
© 2012 Autodesk Page 3 Part 1: Hot-runner creation
© 2012 Autodesk Page 4 Inventor Fusion Hands On Hot-runner and Mold Open the Hotrunner_PlasticPart.iam assembly file Open CAD Model in Inventor Fusion
© 2012 Autodesk Page 5 Inventor Fusion Hands On Hot-runner and Mold To change the color for each part separate: Select Part, right click and select “Material” Click “Visual”, move the cross lines and the color-line Change color Crosslines color-line
© 2012 Autodesk Page 6 3D Hot Runner & Mold creation out of nothing This video will show the steps for slide 7-12. Start the video first and then create the model. Follow slide 7-12.
© 2012 Autodesk Page 7 Inventor Fusion Hands On Hot-runner and Mold Change to Surface De-select Plastic part First preparations
© 2012 Autodesk Page 8 Inventor Fusion Hands On Hot-runner and Mold Patch edges Select 1 st. Edge Click OK Close holes for the hot-runner
© 2012 Autodesk Page 9 Inventor Fusion Hands On Hot-runner and Mold Use the same procedure to close the other 4 edges Close holes for the hot-runner
© 2012 Autodesk Page 10 Inventor Fusion Hands On Hot-runner and Mold Select “Fluid Volume” Select Internal Select the model Select 1 st. Cap Surfaces Create a new volume for the hot-runner melt
© 2012 Autodesk Page 11 Inventor Fusion Hands On Hot-runner and Mold Select the other edges Create a new volume for the hot-runner melt
© 2012 Autodesk Page 12 Inventor Fusion Hands On Hot-runner and Mold Click OK Create a new volume for the hot-runner melt A new volume as a solid body is created. It presence the hot melt and can be used in Insight as “Hot runner 3D”.
© 2012 Autodesk Page 13 Part 2: Mold creation
© 2012 Autodesk Page 14 Inventor Fusion Hands On Hot-runner and Mold 1. Select Solid in the Modelling tab 2. Select 2-Point Rectangle 3. Select the blue surface 3 3 Mold creation 2 2 1 1
© 2012 Autodesk Page 15 Inventor Fusion Hands On Hot-runner and Mold Create a rectangle Add dimensions Mold creation 1000 500 220 300
© 2012 Autodesk Page 16 Inventor Fusion Hands On Hot-runner and Mold Select “Extrude” Select “New Component” Mold creation Select the hot- runner and the two circles Use 500mm for the extrusion Click OK
© 2012 Autodesk Page 17 Inventor Fusion Hands On Hot-runner and Mold Select “Boolean” “Cut” and “Keep Tools” Target-> Mold Mold creation
© 2012 Autodesk Page 18 Inventor Fusion Hands On Hot-runner and Mold Select “Tools” Select all 3 Components Click OK Mold creation
© 2012 Autodesk Page 19 Inventor Fusion Hands On Hot-runner and Mold Select Surface Select “Center-Radius Circle” Coolant hole creation
© 2012 Autodesk Page 20 Inventor Fusion Hands On Hot-runner and Mold Add dimensions Use 20mm for the circle “Extrude” Click OK Click Done Coolant hole creation
© 2012 Autodesk Page 21 Inventor Fusion Hands On Hot-runner and Mold Select “Rectangular Pattern” Select the Hole Select “Direction” Select 1 st. Direction Select 2 nd. Direction Use a 3 x 3 matrix Coolant hole creation
© 2012 Autodesk Page 22 Inventor Fusion Hands On Hot-runner and Mold Move the arrows Coolant hole creation
© 2012 Autodesk Page 23 Inventor Fusion Hands On Hot-runner and Mold Change View Coolant hole creation
© 2012 Autodesk Page 24 Inventor Fusion Hands On Hot-runner and Mold De-select two Coolant holes Move the holes (to fit them) Click OK Coolant hole creation
© 2012 Autodesk Page 25 Inventor Fusion Hands On Hot-runner and Mold Result: finished mold with holes for the cooling lines and voids for the runners and part.
© 2012 Autodesk Page 26 Guided Hands On did finish here.
© 2012 Autodesk Page 27 Tip to create 3D lines in Inventor
© 2012 Autodesk Page 28 Inventor Fusion Hands On Hot-runner and Mold Get only the mold into Inventor Draw lines in the center of the coolant holes Not guided: Create 3D lines in Inventor Tip: use 3D Sketch and Line Select the circle of the drilling and Inventor will find the center point
© 2012 Autodesk Page 29 Tip to get all features into Moldflow Synergy
© 2012 Autodesk Page 30 Inventor Fusion Hands On Hot-runner and Mold Inventor Fusion Create a SAT file The assembly including: Plastic Part Mold Hot runner Manifold Inventor Create an IGES file Options: Including Cooling lines Not guided: Export to Moldflow Synergy
© 2012 Autodesk Page 31 Inventor Fusion Hands On Hot-runner and Mold Read into Synergy both files The Synergy model include: Plastic Part, Hot-runner, Manifold, Mold, Cooling Lines Not guided: Export to Moldflow Synergy
© 2011 Autodesk
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© 2011 Autodesk Autodesk Inventor Fusion for Moldflow Hanno Van Raalte Moldflow Product Manager Jeff Higgins Technical Specialist.
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