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Bio-Gas Green Box Making your Food Waste ‘Valuable’ & Profits ‘Renewable’

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Presentation on theme: "Bio-Gas Green Box Making your Food Waste ‘Valuable’ & Profits ‘Renewable’"— Presentation transcript:

1 Bio-Gas Green Box Making your Food Waste ‘Valuable’ & Profits ‘Renewable’

2 Hospitality Sector SourceCapacity Average Daily Wet Waste Qty. Hotels Rooms Kgs Corporate & Industrial Canteens Per 1000 Employees Kgs Fine Dining Restaurants Circa Per 100 Diners 20 – 30 Kgs 2 Daily Food Waste Generation

3 Business as Usual 3 Present Practice of Handling Food Waste

4 Business as Usual 4 Present Practice of Waste Segregation & Storage

5 Business as Usual 5 Present Practice of Waste Disposal Source Segregation Dry Waste (Recyclable) Single or Multiple External Collecting Agents Landfill Wet Waste (Bio-Degradable) In-house Composting PiggeriesLandfillBio-gas Non-Recyclables to Landfill

6 Why Bio-Gas? 6 Push Factors 1.Recommended by Supreme Court Municipal Solid Waste (Management & Handling) Rules Hotels to maintain records of procedures followed with regard to waste disposal as per stipulated PCB norms 3.PCB & Municipal Authorities introducing policies to ‘tax’ external waste disposal e.g. Per Kg Landfill Entry Costs, Landfill Gate Fees, Levies, Waste Pick up Cess etc 4.Piggeries falling out of favour from health, sanitation & animal rights perspectives 5.Composting a Revenue-Negative Process Pull Factors 1.Elimination of BAU waste related challenges & costs 2.Tax Break via 80% available Depreciation on Capital Investment (Renewable Energy Incentive) 3.Onsite handling & conversion of food waste into Bio-Gas - fit for direct cooking purpose & reuse 4.Direct substitute for more expensive & carbon intensive LPG  Far-reaching savings in terms of LPG Consumption 5.Organic sludge bi-product a nutrient-rich compost 6.CSR, Green & Carbon-Saving Initiative 7.Low Payback Period & High ROI – Converts your food waste into a profitable green revenue stream

7 5 Keys of Bio-Gas 7 Why Bio-Gas? Waste Disposal Savings Energy Savings Regulatory Scrutiny ‘Savings’ Carbon Savings Tax Savings Reasons to say ‘NO’ to Landfills, Piggeries & Composting

8 Bio-Gas Green Box 8 The Solution to your Rising Waste Disposal & Energy Costs

9 What exactly is the Green Box? 9 Modular, Portable, Compact, Plug & Play Bio-Gas Plant

10 Green Box – Advanced Features 10

11 Green Box : Input-Output Ratios 11 Waste (Kg/day) Bio-Gas (m3/day) LPG Replacement (Kg/day) Manure (Kg/day) Footprint (Area in m2) x x x x 10 Waste (Kg/day) O & M (Manpower req) O & M (Manhours req) O & M (kWh req) *Operational Requirements *Production Parameters

12 Why Green-Box? 12 Container housed Bio-Gas Plant – fully enclosed canopy design (best of Indo-German Technology) Small-Footprint, Standardized, Compact ‘Plug & Play System’ (installed at Tata & Jindal Steel facilities) Handles universal pre & post cooked food waste – in-built mechanical crusher Designed for continuous & discontinuous feeding of waste 15-20% more efficient in comparison to conventional Bio-Gas Plants  Green Box 1 Tonne Capacity Output = cu.m/day vs. Conventional cu.m/day Odourless, Noiseless & Aesthetically Superior Output Assurance via Superior Technology Inclusions  PLC based panel & HMI touch screen for ease of operation & control – facilitates Remote Data Monitoring  Inbuilt Smart System for pH detection, temperature control, waste weight measurement & gas output reading  Pressure transmitters, thermostats, PH indicators, solenoid valves, auto gas flare with ionisers and spark ignition system to ensure complete safety & fully automatic operation  Advanced mono-block industrial burner designed to ensure equivalent thermal transfer as compared to conventional LPG system Energy Efficient (low electricity consumption), Water Efficient (recycled water consumption) & practically Manpower-free! Superior Payback & ROI over 10+ Years Life Awarded Best Innovation prestigious IIT Mumbai Tech-Fest

13 Green Box vs. Conventional Bio-Gas Plants 13 No.ConventionalGreen Box 1.Civil Work & Construction required“Plug & Play Model” after manufacturing in ISO certified factory 2.Large Land Footprint : sq.ft sq.ft. land requirement – terrace application possible 3.Non-Portable – Fixed PropertyPortable – Flexibility in location & transport 4.Generation capacity of up to 70m3 / tonne15-20% Output Enhancement via superior technological features 5.Floating Dome Technology – allowing gas leakages from sides of dome & water jacket Fixed Dome, Closed Loop, Zero Leakage System 6.Scum & Foaming problems due to absence of submersible agitator. Settling of solids demand frequent cleaning & cause plants to stop performing after 2-3 years Centrally Stirred Tank Reactor Model equipped with submersible agitator, disallowing any settlement of slurry or scum/foaming formations 7.Significant seasonal Bio-Gas Output variationsInsulated & Temperature Controlled Digester to ensure consistent & optimum Bio-Gas Output in summers & winters 8.Conventional System without any advanced features & automatic control systems Inbuilt PLC, HMI, Online Smart Systems for Automatic Operation & Control, Data Monitoring & Safety Management 9.Relies in large part on operator’s discretion to assess safety risk & take necessary action Solenoid valves, auto gas flare with ionisers and spark ignition system to ensure complete safety & fully automatic operation 10.Water & Manpower intensiveClosed Loop Cycle technology allows for recirculating the water back into system for next day’s processing. Requires only 4 man hours of personnel at site vs. 2 semi-skilled manpower in conventional scenario

14 14 Thank You For Enquiries Contact Aashish Dutt


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