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Presented By: Marketing Division Macawber Engineering 30 Years of Excellence Lee Suckling Director, Sales & Application Engineering Mactenn Systems Ltd.

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Presentation on theme: "Presented By: Marketing Division Macawber Engineering 30 Years of Excellence Lee Suckling Director, Sales & Application Engineering Mactenn Systems Ltd."— Presentation transcript:

1 Presented By: Marketing Division Macawber Engineering 30 Years of Excellence Lee Suckling Director, Sales & Application Engineering Mactenn Systems Ltd A Macawber Group Company Sudbury, Suffolk, UK Tel:+44 (0) Mob: Fax:+44 (0) Andrew Chen Sales Manager Macawber China A Macawber Group Company Fengxian, Shanghai, China Tel: (021) Mobile: (135) Fax: (021) Teresa McConnell Marketing Manager North America Macawber Engineering, Inc. Maryville, TN, USA Tel: (865) ext. 113 Mobile: (865) Fax: (865)

2 Advanced Valve Technology InflatekValve ® Specialized Valves for Process Engineering Solutions Macawber Engineering Group of Companies Advanced Valve Technology for All Process Engineering And All Types of Pneumatic Conveying Systems

3 Process Engineering The Most Capable Process Engineering Valve In the World. Period. Mactenn Inflatek Valve® Technology Mactenn Inflatek Valve® Technology Features of Mactenn Technology Features of Mactenn Technology Mactenn’s Competitive Advantages Mactenn’s Competitive Advantages Mactenn’s Experience Mactenn’s Experience Inflatek Valve ® Specialized Valves for Process Engineering Solutions

4 Our Philosophy Macawber Standard THE MACTENN STANDARD : Low Velocity – Dense Phase – Automated – Continuous Cycling Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency Low Velocity Low Velocity Dense Phase Dense Phase Automated Automated Continuous Cycling Continuous Cycling Low Wear Low Wear Low Maintenance Low Maintenance Specialized Inflatek Valve Specialized Inflatek Valve Absolute Highest Efficiency The Mactenn Standard Inflatek Valve ® Specialized Valves for Process Engineering Solutions

5 Dome Valve ® Inflatek Valve ® Seal Self-Compensates for Wear Seal Self-Compensates for Wear Valve Closes Thru Material Column Valve Closes Thru Material Column Low Maintenance, Fast Replace Time Low Maintenance, Fast Replace Time Temperatures up to 1000ºC (1800ºF) Temperatures up to 1000ºC (1800ºF) THE MACTENN STANDARD : Low Velocity – Dense Phase – Automated – Continuous Cycling Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency Inflatek Valve ® Specialized Valves for Process Engineering Solutions

6 350ºC (660ºF) 280ºC (536ºF) 200ºC (392ºF) 110ºC (230ºF) 0ºC (32ºF) and Below PH2 – Fully Water-cooled Valve Solution Water Cooled Top Plate and Dome PH1 – Partially Water-cooled Valve Solution Water Cooled Top Plate Only PHV – Advanced Seal Material Valve Solution Silicone and Other Elastomers to Withstand Higher Temps. PHO – Standard Valve Solution Standard Neoprene Inflatable Seal Tens of 1000s of Installations World-Wide since 1977 Inflatek Valve ® Specialized Valves for Process Engineering Solutions Custom Temperature Ranges Temperature Duty, Size Range and Valve Life to Satisfy Every Conveying and Process Engineering Requirement Typical Product Break-Down

7 Inflatek Valve ® Specialized Valves for Process Engineering Solutions Sizes from 50mm – 600mm (2” – 24”) Sizes from 50mm – 600mm (2” – 24”) Pressure Duty to 43 bar (600 psi) Pressure Duty to 43 bar (600 psi) Inline or Bulkhead Configurations Inline or Bulkhead Configurations Cast or Stainless Construction (Cast SA278 Cast, 304 SS, 316 SS) Cast or Stainless Construction (Cast SA278 Cast, 304 SS, 316 SS) Lubricated for Life Bearings Lubricated for Life Bearings Double Acting Actuator Double Acting Actuator Zero Contact Proximity Switch Zero Contact Proximity Switch Wide Range of Seal Elastomers Wide Range of Seal Elastomers Model Shown: 200mm (8”) PH2 Valve ® Model Shown: 200mm (8”) PH2 Inflatek Valve ® Cast Construction with Water Cooled Top Plate Options Include: CON 2 and CON 3 Control Options for Fail-Safe Close Operation, Open/Close Position Confirmation. Water-cooled Top Plate enables valve operation in environments up to 280ºC (536ºF). THE MACTENN STANDARD : Low Velocity – Dense Phase – Automated – Continuous Cycling Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency Technology Advantages

8 Inflatek Valve ® Specialized Valves for Process Engineering Solutions Model Shown: 750mm (30”) PHV Valve ® Model Shown: 750mm (30”) PHV Inflatek Valve ® 316SS Construction with Food Quality Dome Options Include: CON 1 and CON 3 Control Options – for Pneumatic Controls Only, Dual Actuators, Open/Close Position Confirmation, and Fitted with Seal Protection Ring & Spray Nozzles Finish Options: Finish Options: Standard Paint, Mill Finish, Electro-Polish (SS), Super Finish (SS), High Temp Paint Materials of Construction: Materials of Construction: Cast SA278, 304 SS, 316 SS, Teflon Lined Seal Elastomers: Seal Elastomers: Neoprene, Silicone, Viton, EPDM, FDA Rubber Seal Protection – Dome Cleaning: Seal Protection – Dome Cleaning: Carbon Steel, 304 SS, 316 SS Dome Actuator Drive: Dome Actuator Drive: Double Acting THE MACTENN STANDARD : Low Velocity – Dense Phase – Automated – Continuous Cycling Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency Valve Options

9 Dome Valve ® THE MACTENN STANDARD : Low Velocity – Dense Phase – Automated – Continuous Cycling Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency Operating Sequence Inflatek Valve ® Specialized Valves for Process Engineering Solutions Typical Operating Sequence (1) Seal Pressure Release (2) Valve Opens (3) Material Flows Into Vessel (4) Valve Closes (5) Seal Pressure Applied (6) Material Conveying Cycle Begins Repeat Valve Operation ONLY Occurs After Seal Pressure is Released Valve Operation ONLY Occurs After Seal Pressure is Released Seal and Valve are NOT in Contact During Dome Movement Seal and Valve are NOT in Contact During Dome Movement InflatekValve ®

10 Technology Performance Features - Performance - Operation Macawber Technology vs. Competitors Competitors Inflatek Valve ® Specialized Valves for Process Engineering Solutions Technology Comparison Seal Sequence Seal Sequence Movement under seal Valve Control Valve Control One solenoid vs. two Valve Options Valve OptionsLimited Valve Reliability & Warranty of 24 Months Valve Reliability & Warranty of 24 Months Macawber vs. the competition

11 Inflatek Valve ® Specialized Valves for Process Engineering Solutions Performance Performance Comparison THE MACTENN STANDARD : Low Velocity – Dense Phase – Automated – Continuous Cycling Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency Macawber vs. the competition

12 Inflatek Valve ® Specialized Valves for Process Engineering Solutions Seal Action THE MACTENN STANDARD : Low Velocity – Dense Phase – Automated – Continuous Cycling Low Wear – Low Maintenance – Specialized Dome Valve – Absolute Highest Efficiency Seal Comparison Macawber vs. the competition

13 Inflatek Valve ® Specialized Valves for Process Engineering Solutions North America Inflatek Valve ® Users Alcoa Aluminum Co., Alcoa, TN Material: Alumina Oxide Ford Motor Company, Dearborn, MI Material: Ash Handling Exxon Corporation, Irving, TX Material: Catalyst Reactors General Electric, Fairfield, CT Material: Sand Handling Hershey, Hershey, PA Material: Various Nuts (edible) US D.O.E., Hanford, WA Material: Coal Fuel Sierra Pacific, Reno, NV Material: Gassifier Let Down, 20 bar Clow Water Systems, Coshocton, OH Material: Cement Gudgeon Brothers, London, Ontario Material: Sand P.T. Inco, Sudbury, Ontario Material: Nickel Laterite, Ore Dust Alcan Inc., Alma, Quebec Material: Coke, Coke Dust, Alumina Qit-Fer et Titane Inc., Tracey, Quebec Material: Lime, Anthracite Ontario Hydro, Nanticoke, Ontario Material: Fly Ash Materias Primas, Neuvo Leon, Mexico Material: Sand Techflow, Coahuila, Mexico Material: Coal Ash Minera Autlan, Col el Tenayo, Mexico Material: Maganese Dioxide

14 Omya, Chaddesden Derby, UK Material: Gypsum Fiddlers Ferry Power Station, UK Material: Fly Ash Cottam Power, Sudbury, Suffolk, UK Material: Fly Ash Blue Circle Cement, Sudbury, Suffolk, UK Material: Cement Air Products, Cheshire, UK Material: Silica Cape Calsil, Acton, Sudbury, UK Material: Perlite Fairport, Halstead, Essex, UK Material: Sodium Bicarbonate Inflatek Valve ® Specialized Valves for Process Engineering Solutions UK & Europe Inflatek Valve ® Users Cerestar, Krefeld, Germany Material: Starch Cake Plaskon Material, Jurong, Spain Material: Sand Boliden Metall, Skelleftehamn, Sweeden Material: Additive Injection Oscar Kihm, Switzerland Material: Bottom Ash Union Carbide, Milano, Italy Material: Pet Coke Weatherford Mediterranea, Milan, Italy Material: Sand ISOMat, Thessaloniki, Greece Material: Wall Plaster

15 Blue Circle, NSW, Australia Material: Cement Green Island Cement, Hong Kong Material: Cement Mitsubishi Heavy Industries, Japan Material: Cement Dongyang P&F Ltd., Seoul, South Korea Material: BPA Dust D.A.N. Maring, Selangor, Malaysia Material: Coal / Pet. Coke Plaskon, Singapore Material: Sand Cockburn Cement, WA, Australia Model 20/12-8 Cementveyor - Cement 30 T/H x 100m Beijing Futong, Mongolia Material: Ash Jiangsu NDZ Tech Co., Wuhan, China Material: Iron Oxide DaYe Non-Ferrous Metal Co., DaYe, China Material: Steel Smelt Ash Beijing Steel Institute, Beijing, China Material: Steel Smelt Ash Beijing Jiatong Yangguang, Beijing China Material: Steel Smelt Ash XiangGuang Copper, Shandong, China Material: Copper Concentrate Shaoxin Litie, Shaoxin, China Material: Iron Oxide Inflatek Valve ® Specialized Valves for Process Engineering Solutions Asia & Australia Inflatek Valve ® Users 东阳 北京 江苏 大冶 北京 新钢 绍兴

16 Inflatek Valve ® Specialized Valves for Process Engineering Solutions Macawber Group Companies USA, UK, China, India Macawber Group Licensees Brazil, Australia Macawber Group Associates Canada, Mexico, Japan, Taiwan Macawber Group International Representatives All Across the Globe World-Wide Capability

17 Advanced Pneumatic Conveying Macawber Engineering Group of Companies Thank You for Your Time Inflatek Valve ® Specialized Valves for Process Engineering Solutions


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