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W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 1.

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Presentation on theme: "W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 1."— Presentation transcript:

1 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 1

2 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 2  WK Industries, Inc. is committed to providing world class products at competitive prices, 100% on-time delivery, and with an excellence in quality policy based upon the concept of continuous improvement.  The strategy of recognizing our employees as the most valuable asset supports cross-functional involvement and team oriented problem solving to better develop all processes.  Utilizing these principles as a foundation, WK Industries continues to develop cutting edge technology combined with the commitment to satisfy all customer expectations. MISSION STATEMENT

3 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. BUSINESS PROFILE 3 ISO 9001:2000 Certified TS (Pending) Locations (USA & International) Tool Operations Mold Manufacturing Equipment CAD Systems & Data Formats Manufacturing Operations Compression Molding & Development Low Volume Production Assembly Services Integration Center Injection Molding Equipment & Parts

4 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 4 WKI EAST PRODUCTION WKI SOUTH MOLD FINISHING WKI CENTRAL MAIN OFFICE WKI WEST COMPRESSION MOLDING STERLING HEIGHTS, MI USA LOCATIONS

5 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 5 Tooling Development & Testing Program Management Integration Design Prototype & Production Foam, Plastic Injection, & Compression Molding:

6 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 6 TOOL OPERATIONS Assembly Fixtures Design CenterProduction ToolingPrototype Tooling CMM Fixtures Water Jet Fixtures

7 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 7 7 CNC Milling Machines MOLD MANUFACTURING EQUIPMENT 3 CNC Boring Mill Machines

8 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 8 Input/Output Media  Zip Drive  8mm 5.0 Dat  4mm Dat low Density Drive  Qic 150 1/4” (data cartridge)  3 1/2” Diskette  DSL Internet Connection  DVD / CD Read & Write  4mm Dat Hi Density Drive Data Formats  IGES 5.1  VDA  Catia 4 Release 2.0  Catia 5 Release 16  Cad-Key  Camax (.CMX) Version 12  SDRC -I-DEAS Version 10.3  Autocad  Cimatron Version 12,E7  Unigraphics Version NX 5 CAD Systems  (3) S.G.I. Octane R1000  (11) PC Desktops CAD SYSTEMS & DATA FORMATS

9 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 9 Plastic Interior Trim Parts External Trim Parts SMC Parts Interior Trim Assemblies Leather / Azdel Interior Trim Parts Aluminum / Plastic Trim Assemblies MANUFACTURING OPERATIONS

10 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 10 (1) Williams White 1000 Ton Hydraulic Press (1) ABB WaterJet Robot COMPRESSION MOLDING DEVELOPMENT CENTER

11 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. PRODUCTION COMPRESSION MOLDING 11 55,000 sq. ft. Dedicated Facility (1) Williams White 750 Ton Hydraulic Press (2) Williams White 500 Ton Hydraulic Press (1) Dramco DMT Robotic Sonic Welder

12 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 12 COMPRESSION MOLDING HEADLINERS

13 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. COMPRESSION MOLDING HEADLINERS Exclusive Development Work: Grupo Antolin Intier Lear Webasto Roof Systems GM and Lambda Production: Hyundai/Kia 13

14 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. COMPRESSION MOLDING CLOSEOUT PANELS 14

15 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. COMPRESSION MOLDING CLOSEOUT PANELS General Motors Prototype Tooling Production Tooling Production Compression Molding (2.2 million units) –966 Program –967 Program –561 Program 15

16 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. COMPRESSION MOLDING SUNSHADES / PACKAGE SHELVES 16

17 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. COMPRESSION MOLDING SUNSHADES / PACKAGE SHELVES Webasto (Sunshades) Prototype Tooling Production Tooling Production Compression Molding –H900 Program –H700 Program Honda (Package Shelf ) Design & Development Prototype Tooling 17

18 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. SUN-LITE SHADES ™ One-half the weight of SMC shades –Sun-Lite: 1.6 lbs. –SMC: 3.2 lbs. Acoustics –Sun-Lite material is porous and absorbs sound better than SMC Dimensional Stability & Repeatability –±1mm tolerance: over-all crown –Expansion Coefficient same as aluminum –Sun-Lite Shades™ are approximately 50% stronger & 20% lighter than current Azdel shades - allowing for low profile design 2-Step Manufacturing Process –Ability to apply fabric & foam (or fabric only) to substrate during forming process –Eliminates hand-wrap process & reduces cost –Process allows for up to 6-cavity tools that are capable of running annual volumes up to 800,000 pieces using only 1 set of tools. 18

19 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. FORD GT Interior by W.K. Industries, Inc. 19

20 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 20 FORD GT Interior by W.K. Industries, Inc.

21 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. FORD GT Interior by W.K. Industries, Inc. Interior Design & Engineering Prototype & Production Tooling Production Compression Molding –Instrument Panel Substrate – Upper/Lower –Door Panels –Headliner –Header Panel –Cowl Panels –A-Pillars –B-Pillars – Upper/Lower –Rear Bulkhead –Armrest –Rear Diffusers 21

22 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. KOENIGSEGG CCX Interior by W.K. Industries, Inc. 22

23 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. KOENIGSEGG CCX Interior by W.K. Industries, Inc. The Koenigsegg CCX is the world’s fastest production car and retails for $660,000 (USD). Interior Design & Engineering Prototype & Production Tooling Production Compression Molding –Instrument Panel I/P Speaker Cabinet I/P Fresh Air Duct I/P Air Conditioning Demister Duct –Door Panels – Upper/Lower –Roof Panel –Storage Compartment Panel –Roll Over Bar Panel 23

24 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 24 ASSEMBLY SERVICES  Low volume assembly of all major types of interior trim components.  MP & L management of 40 suppliers.  PPAP and quality management.  Utilizing 5s manufacturing.

25 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 25 INTEGRATION CENTER With our customers truly in mind, W.K. Industries, Inc. has dedicated 10,000 sq. ft. of floor space to create an Integration Center. This center features ample storage racks, I/P transoms, computerized torque wrenches, and can be custom designed to accommodate any needs.

26 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. INTEGRATION CENTER 26 Our state-of-the-art Integration Center features a dedicated office and conference room that are fully furnished including phones, fax, copier, and high speed internet access.

27 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. Integration - DaimlerChrysler RT Minivan Program Full inventory control of all components and direct ship into DCX plant All assemblies dimensionally checked Overhead System: –All plastic injection molded parts –All foams for head impact requirements Instrument Panel: –Build up from cross-car beam to full assembly –Testing & Validation of each assembly Doors: –Build up from the substrate to the complete door Carpeting & Attachments Integration - Toyota Tundra Program Full assembly of Rear Quarter Trim & Attachments including validation & checking Integration - Nissan Program Full assembly of Doors including validation & checking 27

28 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 28  (1) JSW 940 Ton, 165 oz. Toggle Injection Molding Machine  (1) JSW 720 Ton, 102 oz. Toggle Injection Molding Machine  (1) JSW 500 Ton, 50 oz. Toggle Injection Molding Machine  (3) JSW 165 Ton, 9.2 oz. Toggle Injection Molding Machine  (1) Van Dorn 230 Ton, 20 oz. Toggle Injection Molding Machine  (1) Van Dorn 700 Ton, 55 oz. Hydraulic Injection Molding Machine  (1) Mitsubishi 200 Ton, 10 oz. Electric Injection Molding Machine  (1) Mitsubishi 500 Ton, 34 oz. Electric Injection Molding Machine INJECTION MOLDING SPI, L.L.C. (QS 9000) SHELBY TWP., MI

29 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. 29  I/P Trim Plate Assembly Painted  Seat Track Cover-Colored  Fuse Box Cover  I/P Lens Covers  Sun Roof Motor Brackets  Trim Rings  Fan Shrouds  Molded Roof Opening  Shroud Assembly Steering  Trim Panel I/Ps  Handle Assists  Map Pocket Panels  Trunk Pull Straps  Hood Hinge Covers  Escutcheons  End Caps  Riser Covers  Rear Seat Back Covers INJECTION MOLDING PARTS  Isolator  Tonneau Rail Cover  Engine Shield  Fuel Tank Shield  Speaker Grille Cover  Child Restraint Cover Asy.  Air Duct

30 W.K. INDUSTRIES, INC. July, 2008 W.K. Industries, Inc. proprietary information / All copyrights reserved. Headquarters: 6120 Millett Avenue Sterling Heights, MI Main: (586) Fax: (586) Web: 30  Bill Carver Sales Engineer Mobile: (586) Fax: (586) Contact Information


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