Presentation on theme: "MineralScan Lite Installation Guidelines Digital Control Lab, LLC. 4647 NW 6 th Street, Suite F Gainesville, FL 32609 Main Unit power 90 – 240 VAC 50/60."— Presentation transcript:
MineralScan Lite Installation Guidelines Digital Control Lab, LLC. 4647 NW 6 th Street, Suite F Gainesville, FL 32609 Main Unit power 90 – 240 VAC 50/60 Hz (3) 4-20 mA cables (1000m/3000ft max) Ball Mill RF link (10 m) (2) sensors to main unit cable (10 m and 30m) transmitter, sensor, and battery inlet sensor outlet sensor Phone: +1 (352) 692-0800 Fax: +1 (813) 649-8390
MineralScan Lite– System Components The Main Unit should be installed near the mill, so the supplied 10 and 30 meter (30 and 90 ft.) cables coils will reach both the Inlet/Outlet bearing sensors from the Main Base Unit. Fixed Inlet/Outlet Bearings Vibration Sensors Mill Shell Wireless Sensor Main Unit
Fixed sensors are shipped with a short 30 cm (~1 ft.) cable and a IP67 waterproof connector at the end. DCL supplies 10 meter and 30 meter (30 ft. and 90 ft.) shielded cable coils that each have a connector at one end of the cable and are open in the other end. These cables are passed (run) through conduit pipes from the sensors to the Main Unit. MineralScan Lite– Fixed Sensors Connection
MineralScan Lite– Typical Fixed Sensors Installation Fixed Sensors are magnetically attached to both the inlet and outlet bearings covers. Run the supplied cables in conduits to the Main Unit, pull the cables inside of the Main Unit, leave the terminals open, DCL will make the connections during commissioning time.
MineralScan Lite Main Unit MineralScan Lite– Main Unit Cables 120-220 VAC 50/60 Hz power connection 3 x 4-20 mA Connections to PLC or DCS 3x14 AWG power cable supplied & installed by the customer 3 cables 2x18 AWG shielded cable supplied & installed by the customer Inlet bearing fixed sensor cable, supplied by DCL, installed by the customer Inlet Sensor Outlet Sensor Outlet bearing fixed sensor cable, supplied by DCL, installed by the customer
Receiver Board Main Power Circuit Breaker 4-20mA Interfaces (pre-wired by DCL) MineralScan Lite – Main Unit Components Mine Installed Connections Shown in Red AC Power Connection 4-20 mA Connections
DCL installed at commission time: 2: Sensor 1 Earth Ground 3: Sensor 1 Vibration signal 4: Sensor 1 DC+ 5: Sensor 1 DC- 6: Sensor 2 Earth Ground 7: Sensor 2 Vibration signal 8: Sensor 2 DC+ 9: Sensor 2 DC- Mine installed before commissioning time: 10: 4-20mA+ (Sensor 1 Level) 11: 4-20mA - (Sensor 1 Level) 12: 4-20mA+ (Sensor 2 Level) 13: 4-20mA - (Sensor 2 Level) 14: 4-20mA+ (Wireless Sensor Level) 15: 4-20mA - (Wireless Sensor Level) 1. Terminals 2-9 (blue) are the vibration sensor connections and are installed at commission time by Digital Control Lab personnel. 2.AC Power & 4-20mA Outputs (terminals 10-15 in red) should be run and installed ahead of the commissioning date by mine personnel. Note: All 4-20mA signals requires +24VDC external loop power at PLC. MineralScan Lite– Main Unit Wiring Definitions Mine Installed Connections in Red AC Power Circuit Breaker 4-20mA Connections Sensor Connections