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Matthias Heinicke© Siemens PLM Software All Rights Reserved. Optimized Energy Efficiency with Tecnomatix Energy-related simulation and evaluation with Plant Simulation 11
2Matthias Heinicke© Siemens PLM Software All Rights Reserved. Energy prices Austria Germany Sweden Spain UK Electric power prices in Eurocent per kWh Source Eurostat World prices for energy, = 100 *3 in 10 years
3Matthias Heinicke© Siemens PLM Software All Rights Reserved. Result: Energy prices become more and more relevant in terms of Production cost Product cost Competitiveness For line builder For any production facility
4Matthias Heinicke© Siemens PLM Software All Rights Reserved. Plant Simulation with energy simulation Energy simulation is a core function of Plant Simulation version 11. The same energy dialog is available in the Plant Simulation building blocks
5Matthias Heinicke© Siemens PLM Software All Rights Reserved. License The Plant Simulation Energy Simulation is available in all license configurations Professional, Standard Application, Runtime, Viewer Education, Student without additional licenses or fee.
6Matthias Heinicke© Siemens PLM Software All Rights Reserved. Setup Using energy simulation in Plant Simulation is very easy. Set energy simulation to active. Insert the power input for Working, Setup, Operational etc. in kW. You can (but do not have to) define times to change from one energy state to the next energy state.
7Matthias Heinicke© Siemens PLM Software All Rights Reserved. Energy States Off: Lowest status of energy consumption Standby: Electronic is ready but main engines are switched off; e.g. Standby is a result of the pausing time Failed: Correlates with the failure status of the resource Operational: All Engines are running, but the machine is not working – e.g. because it‘s empty Setting up: Correlates with the setup behavior of the resource. Working: A part is on the machine and it's being worked on
8Matthias Heinicke© Siemens PLM Software All Rights Reserved. Transition times OffStandbyOperational Change energy level: Transition times are defined between: Off, Operational and Standby Working, Setup and Failed are statuses resulting from the material flow.
9Matthias Heinicke© Siemens PLM Software All Rights Reserved. State transition The energy simulation feature in Plant Simulation is simple and easy to use. The behavior for pausing times and unplanned times in the shift model are already predefined and can be selected from a pull-down menu.
10Matthias Heinicke© Siemens PLM Software All Rights Reserved. State transition „Why switch machines to Standby or completely Off?” Most modern machines allow users to easily switch off the main engine and go into a predefined standby or off mode. This feature is seldom used as many companies do not know the savings potential. The state transition used in the class element of a machine enables users to calculate the result with one click. In the example shown here, changing the machine status during breaks and during nonproductive night time to Standby saves 6% and to Off saves 12% of the total energy consumption!
11Matthias Heinicke© Siemens PLM Software All Rights Reserved. … to lower production to save energy by turning off machines. Modern control units (e.g. Siemens S7 300 /400 using the PROFIenergy Protocol) Enable users to program a „wake up time“ The machine changes to the previous status before the break or to Standby when the Off shift time is over This action is predefined in Plant Simulation with the „Power up early“ function Don‘t be afraid…
12Matthias Heinicke© Siemens PLM Software All Rights Reserved. Simtalk The energy simulation feature can be addressed using Simtalk. To get an overview, mark the relevant resource and press „F8“ to visualize all attributes. To restrict the table only to the energy-relevant attributes, click on the „power flash“
13Matthias Heinicke© Siemens PLM Software All Rights Reserved. Working with energy simulation To change a machine’s status to „Off“ when the machine in front is empty: Change the EnergyTargetState to „Off“ Plant Simulation automatically uses the defined time to turn the machine off Vice Versa To start the machine early enough to assure it‘s operational when a part enters, set EnergyTargetStatus to „Operational“
14Matthias Heinicke© Siemens PLM Software All Rights Reserved. Charts The Plant Simulation Statistic Wizard Is predefined for Energy analysis Sorting e.g. by „Operational” points out which resource has a high potential to save energy without reducing productivity by changing the state actively to „Standby”
Matthias Heinicke© Siemens PLM Software All Rights Reserved. Energy Analyzer As a new function in Tecnomatix Plant Simulation version 11, we are proud to announce the Energy Analyzer, patent pending; U.S. Patent App’l Pub. No. 2013/
16Matthias Heinicke© Siemens PLM Software All Rights Reserved. The unique Energy Analyzer Plant Simulation version 11 offers a unique Energy Analyzer We are proud to announce the Energy Analyzer, patent pending; U.S. Patent App’l Pub. No. 2013/
17Matthias Heinicke© Siemens PLM Software All Rights Reserved. Plotter Visualize peak energy consumers
Matthias Heinicke© Siemens PLM Software All Rights Reserved. Save Energy Built-in conveyor lines function
19Matthias Heinicke© Siemens PLM Software All Rights Reserved. Save energy Built-in method to save energy on accumulating conveyors. If the conveyor is accumulating, and all parts have accumulated and no new part enters, the conveyor stops to save energy (and reduce belt friction). In this small example the energy consumption is reduced from 72kWh to 25.6kWh 64% energy savings with one click!
20Matthias Heinicke© Siemens PLM Software All Rights Reserved. Summary Energy consumption will be a major differentiator for or against a line builder Plant Simulation version 11 offers an OTS toolset to Model Analyze Optimize Manage energy consumption in complex dynamic production environments
21Matthias Heinicke© Siemens PLM Software All Rights Reserved. Matthias Heinicke Siemens Industry Sector Siemens Industry Software GmbH & Co. KG I IA PL GS&SE ST MBG EMEA Weissacher Strasse Stuttgart Germany Tel: Mobil: Thank you!
Matthias Heinicke© Siemens PLM Software All Rights Reserved. Tecnomatix Plant Simulation free Student download
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Only for internal use / © Siemens AG All rights reserved. Industry Sector Central worldwide Messages for energy efficiency, for customers, analysts,
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