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Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction.

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Presentation on theme: "Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction."— Presentation transcript:

1 Virgin Coconut Oil Extraction Process

2 Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction

3 Pictorial Representation

4 Process Machines MDH Series Dehusking MDE Series Deshelling MDE Series Peeling MDI Series Disintegration MME Series MME-S Series Milk Extraction MCE Series Oil Extraction

5 Process Flowchart Start Pick a mature green coconut Fix the coconut on the assigned place and use joystick to dehusk the coconut Proceed to the Deshelling Machine Proceed to the Dehusking Machine Locate the eye of the dehusked coconut and hold it gently towards the first pair of blades. Break the eye by pressing against the blades Break the remaining shell using the second pair of blades by pressing the coconut against the blade and simultaneously rotating it. Proceed to the Peeling Machine Break the coconut shell into 5 to 6 pieces manually Insert each piece gently into the into the slot and collect the coconut meat from the collecting pan Collect the coconut meat from the pan and place the meat inside a bowl and gently wash it with water Feed the coconut meat into the hopper Proceed to the Disintegrator Machine

6 Collect the finely grounded coconut gratings from the collecting pan Proceed to the Centrifuge Coconut Milk Extractor Machine Open the lid and fill the coconut gratings into the cloth sack and start the machine Collect the coconut milk emulsion into a container Proceed to the Tubular Centrifuge Machine Feed the coconut milk emulsion into the storage tank and pump the milk into the inlet valve by operating the feed pump Collect the Virgin Coconut Oil from the outlet Is the solution transparent and clear No Yes Store the Virgin Coconut Oil in a moisture free environment until ready for dispatch Stop

7 Dehusking Coconut Fiber Deshelling Coconut Shell Peeling Coconut Skin Disintegration Coconut Water Milk Extraction Coconut Powder Useful Byproducts

8 Snapshot of byproducts COCONUT FIBRE COCONUT SHELL COCONUT SKIN COCONUT WATER DESSICATED COCONUT POWDER

9 Products with Byproducts COCONUT FIBRE Floor Mats Door Mats Brushes Mattresses COCONUT SHELL Phenolic Extruder Filler Mosquito Coils Activated Carbon COCONUT SKIN Paring Oil COCONUT WATER Coconut Vinegar Refreshing Drinks COCONUT POWDER Confectioneries Bakery products


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