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1 RPM/Belgium N.V. - Version 2 - 31.07.2008 - MPOX GB MONEPOX ® Industrial Floor Systems.

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Presentation on theme: "1 RPM/Belgium N.V. - Version 2 - 31.07.2008 - MPOX GB MONEPOX ® Industrial Floor Systems."— Presentation transcript:

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2 1 RPM/Belgium N.V. - Version MPOX GB MONEPOX ® Industrial Floor Systems

3 2 RPM/Belgium N.V. - Version MPOX GB Contents  Monepox ® Impregnation  Monepox ® Fix  Monepox ® Coatings  Monepox ® AQ  Monepox ® 110  Monepox ® Primers  Monepox ® SG  Monepox ® 103 S  Monepox ® Mortar Floors  Monepox ® SL  Monepox ® SL Conductive  Monepox ® Compact  Monepox ® Sealers  Hardtop ®  Monepox ® EF  Monepox ® AC Filler

4 3 RPM/Belgium N.V. - Version MPOX GB Definition and advantages  High chemical resistance to a wide range of chemicals  High mechanical values  Finished products without shrinkage  Very good adhesion on cement based and metal surfaces  Aesthetic finishing possible  Available in different colours  Easy to clean  Antislip or smooth surface  Seamless Monepox ® products are epoxy based products for industrial flooring

5 4 RPM/Belgium N.V. - Version MPOX GB  Food industry  breweries  dairies  fish plants  catering  Highly trafficked areas  parking decks  mechanical industry  loading ramps  warehouses  car industry  Decorative areas  show rooms  laboratories  offices  schools  supermarkets  Special industry  pharmaceutical industry  electronic industry  nuclear plants Application Areas

6 5 RPM/Belgium N.V. - Version MPOX GB Monepox ® Fix  Amber, transparent  packaging: 25 kg units (component A and B prepacked) Usage:  Reinforce existing floors  Make the floor dustfree  Close the floor for water and oil penetration  Give a higher chemical resistance to concrete  Increase the abrasive resistance  Make the surface easy to clean Application:  With roller or airless spraying 2-component solvent based epoxy impregnation

7 6 RPM/Belgium N.V. - Version MPOX GB Build-up Monepox ® Fix ± 250 g/m² Monepox ® Fix

8 7 RPM/Belgium N.V. - Version MPOX GB Monepox ® AQ  standard RAL-colours: FeOx red  packaging: 10 kg units (component A and B prepacked) Usage:  Paint a floor for light traffic when some chemical resistance is required  Make the surface easy to clean  Make the floor dustfree  Coat a wet surface and green concrete  Protects Monile ® against aggressive chemicals Application:  With a roller  Can also be applied on vertical surfaces  Outside application is not recommended 2-component waterbased epoxy-emulsion applicable on wet substrates

9 8 RPM/Belgium N.V. - Version MPOX GB Build-up Monepox ® AQ ± 250 g/m² Monepox ® AQ

10 9 RPM/Belgium N.V. - Version MPOX GB Build-up Monepox ® AQ ± 250 g/m² Monepox ® AQ ± 500 g/m² quartz mm or 0.7 – 1.2 mm

11 10 RPM/Belgium N.V. - Version MPOX GB Monepox ® 110  standard RAL-colours:  packaging: 5 kg or 15 kg units (component A and B prepacked) Usage:  Paint a floor for light traffic when chemical resistance to a wide range of chemicals is required  Make the surface easy to clean  Make the floor dustfree  Coat the floor of parking decks (inside)  Coat retention areas Application:  With a roller or airless equipment  Can also be applied on vertical surfaces  Outside application is not recommended 2-component solvent free epoxy coating for concrete floors

12 11 RPM/Belgium N.V. - Version MPOX GB Build-up Monepox ® 110 ± 250 g/m² Monepox ® 110

13 12 RPM/Belgium N.V. - Version MPOX GB Build-up Monepox ® 110 ± 250 g/m² Monepox ® 110 ± 500 g/m² quartz mm or 0.7 – 1.2 mm

14 13 RPM/Belgium N.V. - Version MPOX GB Build-up Monepox ® 110 ± 250 g/m² Monepox ® 110 ± 50 g/m² flakes ± 250 g/m² Monepox ® 110 ± 80 g/m² Hardtop

15 14 RPM/Belgium N.V. - Version MPOX GB Monepox ® SG 2-component epoxy primer and universal binder  Light yellow  packaging: 4 kg, 75 kg or 600 kg units (component A and B prepacked) Usage:  As a primer, then often diluted with ± 5% MEK to improve the wetting properties  As an universal binder with a high chemical resistance to a wide range of chemicals  As a binder, Monepox ® SG can be used in a wide range of applications: see next slide Application:  With a roller

16 15 RPM/Belgium N.V. - Version MPOX GB Monepox ® SG ImpregnationMonepox ® SG + mixture of solvents TopcoatMonepox ® SG Sel-flevelling mortar Monepox ® SG + pigment additives mixture + calibrated quartz mixture Repair mortarMonepox ® SG + quartz mixture GroutMonepox ® SG + quartz mixture GlueMonepox ® SG + filler Aesthetic mortarMonepox ® SG + coloured quartz mixture Guide formulations are available on request. Monepox ® SG used as a binder:

17 16 RPM/Belgium N.V. - Version MPOX GB Monepox ® SG

18 17 RPM/Belgium N.V. - Version MPOX GB Monepox ® SG

19 18 RPM/Belgium N.V. - Version MPOX GB Monepox ® SG

20 19 RPM/Belgium N.V. - Version MPOX GB Monepox ® SG

21 20 RPM/Belgium N.V. - Version MPOX GB Monepox ® Primer 103S 2-component epoxy primer with low viscosity, good wetting and adhesion  transparent  packaging: 15 kg units (component A and B prepacked) Usage:  Used and recommended on new concrete.  Insensitive to initial water contact and has a lower risk to osmosis problems. Application:  With a roller

22 21 RPM/Belgium N.V. - Version MPOX GB Monepox ® SL 3-component epoxy self-levelling mortar for industrial flooring  available in different colours  packaging: 22 kg or 66 kg units (component A, B and C are prepacked) Usage:  As a dustfree, acid and alkali resistant, jointless, self-levelling industrial flooring mortar, with a 2-3 mm thickness. Advantages:  Easy to apply  Good wearing resistance  High chemical resistance  Excellent self-levelling properties

23 22 RPM/Belgium N.V. - Version MPOX GB Monepox ® SL Application areas:  Pharmaceutical industry, supermarkets, chemical industry, dry food processing, showrooms, schools, hospitals, warehouses, airports, prisons, car industry.  Monepox ® SL with a thickness of 3 mm has a good mechanical resistance and a high chemical resistance to a wide range of chemicals.  When broadcasted with quartz, a heavy duty floor with a high mechanical resistance is obtained.  Monepox ® SL is only suitable for interior use and horizontal surfaces.

24 23 RPM/Belgium N.V. - Version MPOX GB  Proper preparation is critical to ensure an adequate bond. The substrate must be dry and free from wax, grease, oils, fats, soil, loose or foreign material and laitance.  Laitance and unbounded cement particles must be removed by mechanical methods, i.e. shotblasting or scarifying.  Other contaminants may be removed by scrubbing with a heavy duty industrial detergent and rinsing with clean water. The surface must have open pores throughout and have sandpaper texture. Application of Monepox ® SL Preparation of the substrate

25 24 RPM/Belgium N.V. - Version MPOX GB  Mix the prepacked components A and B of the primer until a homogeneous mixture is obtained.  Apply the primer with a roller or a squeegee at a consumption rate of ± 350 gr./m².  Cover the primer minimum 24 hours and maximum 4 days after the application of the primer. Application of Monepox ® SL Application of the primer

26 25 RPM/Belgium N.V. - Version MPOX GB Application of Monepox ® SL  Mix the premeasured quantities of component A and component B until a homogeneous mixture is obtained.  Add gradually component C to the liquid and mix thoroughly for one minute. We strongly advise the use of a mechanical mixer.  Monepox ® SL is pourable and can be spread out on top of the cured primer by means of a squeegee or large trowel. 10 minutes after the application of Monepox ® SL, treat with a spike roller to remove the entrapped air. Average thickness: 2-3 mm.  Coverage: 4-5 kg/m²  Minimum working temperature: 10°C Application of Monepox ® SL

27 26 RPM/Belgium N.V. - Version MPOX GB Application of Monepox ® SL Application of the finish coat  By broadcasting quartz, an aesthetic and antiskid floor can be obtained.  Monepox ® SL can be finished with a transparent topcoat.  Consumption depends on the roughness of the substrate and is minimum 350 gr./m².

28 27 RPM/Belgium N.V. - Version MPOX GB Application of Monepox ® SL For a good result, take care of the mixing and the atmospheric conditions! For a good result, take care of the mixing and the atmospheric conditions!

29 28 RPM/Belgium N.V. - Version MPOX GB Build-up Monepox ® SL 4.5 kg/m² Monepox ® SL ± 350 g/m² Monepox ® SG 80 gr./m² Hardtop

30 29 RPM/Belgium N.V. - Version MPOX GB  available in different colours  packaging:  Monepox ® SL Conductive: 24 kg (component A and B prepacked)  Monepox ® SL Conductive Primer: 2.5 kg and 10 kg (component A and B prepacked) Usage:  As a conductive, dustfree, acid and alkali resistant, jointless, self-levelling industrial flooring mortar, with a 1-2 mm thickness.  In pharmaceutical, electronical, chemical industry and computer rooms.  Only suitable for interior use and horizontal surfaces. Advantages:  A hig importance for the protection of electronic devices from electrostatic phenomena. They prevent ignition or explosion in rooms with storage of flammable liquids. Monepox ® SL Conductive 2-component self-levelling conductive mortar for industrial flooring

31 30 RPM/Belgium N.V. - Version MPOX GB  Proper preparation is critical to ensure an adequate bond. The substrate must be dry and free from wax, grease, oils, fats, soil, loose or foreign material and laitance.  Laitance and unbounded cement particles must be removed by mechanical methods, i.e. shotblasting or scarifying.  Other contaminants may be removed by scrubbing with a heavy duty industrial detergent and rinsing with clean water. The surface must have open pores throughout and have sandpaper texture. Application of Monepox ® SL Conductive Preparation of the substrate

32 31 RPM/Belgium N.V. - Version MPOX GB  Mix the prepacked components A and B of the primer (SG) until a homogeneous mixture is obtained.  Apply the primer with a roller or a squeegee at a consumption rate of ± 350 gr./m².  After curing of the primer, a Cu strip is glued on top of the primer and connected to the earth. A connection is made for each 100 m².  On top of the cured primer, the Monepox ® Conductive Primer is applied with a consumption of ± 150 gr./m². Application of Monepox ® SL Conductive Application of the Primer

33 32 RPM/Belgium N.V. - Version MPOX GB  Mix component A before adding component B.  Mix the premeasured quantities of component A and component B until a homogeneous mixture is obtained.  Monepox ® SL Conductive is pourable and can be spread out on top of the cured conductive primer by means of a squeegee or large trowel. 10 minutes after the application of Monepox ® SL Conductive, treat with a spike roller to remove the entrapped air.  Average thickness: max. 2 mm  Coverage: for 2 mm: max. 2,8 kg/m² Application of Monepox ® SL Conductive Application of the Monepox ® SL Conductive

34 33 RPM/Belgium N.V. - Version MPOX GB Build-up Monepox ® SL Conductive ± 350 g/m² Monepox ® SG ± 150 g/m² Monepox ® Conductive Primer ± 2.8 kg/m² Monepox ® SL Conductive

35 34 RPM/Belgium N.V. - Version MPOX GB Monepox ® Compact  available in different colours  packaging:  binder: 6 kg or 200 kg drums (component A and B prepacked)  filler: prepacked 25 kg packs Usage:  As a dustfree, acid and alkali resistant, jointless industrial floor with a 2-4 mm thickness.  Food industry, printing offices, supermarkets, car industry, showrooms.  Only suitable for interior use and horizontal surfaces. Advantages:  Aesthetic with a smoot or antiskid finish.  High mechanical and chemical resistance.  Good wear and excellent impact resistance. Epoxy system with an aesthetic finish

36 35 RPM/Belgium N.V. - Version MPOX GB Application of Monepox ® Compact  Mix the prepacked components A and B of the primer until a homogeneous mixture is obtained.  Apply the primer with a roller or a squeegee at a consumption rate of ± 350 gr./m². Broadcast quartz or mm into the primer to obtain a good adhesion of the scratch layer.  Cover the primer minimum 24 hours and maximum 4 days after the application of the primer. Application of the Primer

37 36 RPM/Belgium N.V. - Version MPOX GB Application of Monepox ® Compact Thickness of 2-3 mm Monepox ® Compact:  Apply a scratch layer using the following mix: 6 kg Monepox ® Compact (A+B), add 6 kg compact filler and finally add 6 kg colourquartz (0.4 – 0.7 mm).  Mix all components until a homogeneous mix is obtained.  The scratch layer is applied with a trowel on top of the sprinkled quartz in the primer. Before curing, the scratch layer is fully sprinkled with colourquartz 0.4 – 0.7 mm and powerfloated to compact the system.  Consumption scratch layer: 3 kg/m²  Consumption sprinkled quartz: 2 kg/m²

38 37 RPM/Belgium N.V. - Version MPOX GB Application of Monepox ® Compact Thickness of 3-4 mm Monepox ® Compact:  Apply a scratch layer using the following mix: 6 kg Monepox ® Compact (A+B), add 6 kg compact filler and finally add 6 kg colourquartz ( mm).  Mix all components until a homogeneous mix is obtained.  The scratch layer is applied with a trowel on top of the sprinkled quartz in the primer. Before curing, the scratch layer is fully sprinkled with colourquartz mm and powerfloated to compact the system.  Consumption scratch layer: ± 4.5 kg/m²  Consumption sprinkled quartz: ± 2 kg/m²

39 38 RPM/Belgium N.V. - Version MPOX GB Application of Monepox ® Compact  When the previous layer is cured, apply Monepox ® Topcoat with a roller. Application of the finish coat

40 39 RPM/Belgium N.V. - Version MPOX GB Build-up Monepox ® Compact ± 250 g/m² Monepox ® SG ± 2 kg/m² Colour quartz Monepox ® Compact SL C ± 0.08 kg/m² Hardtop ± 0.5 kg/m² Colour quartz

41 40 RPM/Belgium N.V. - Version MPOX GB Monepox ® Topcoat or PU-topcoat  Provides the floor with a high abrasion resistant and uniform gloss.

42 41 RPM/Belgium N.V. - Version MPOX GB Monepox ® AC Filler  semi-transparent  packaging: 10 kg units Advantages:  Fast curing  Waterbased  Easy to apply Remark:  Monepox ® AC Filler should not be used where the industrial floor mortar must resist frequent and aggressive chemical spillage or high wet or dry heat loadings. Highly viscous waterbased dispersion containing a 1-component acrylic

43 42 RPM/Belgium N.V. - Version MPOX GB References

44 43 RPM/Belgium N.V. - Version MPOX GB VW - BRATISLAVA

45 44 RPM/Belgium N.V. - Version MPOX GB VW - BRATISLAVA

46 45 RPM/Belgium N.V. - Version MPOX GB SKODA

47 46 RPM/Belgium N.V. - Version MPOX GB BOSH - JIHLAVA

48 47 RPM/Belgium N.V. - Version MPOX GB BOSH - JIHLAVA

49 48 RPM/Belgium N.V. - Version MPOX GB COCA COLA Fredericia

50 49 RPM/Belgium N.V. - Version MPOX GB COCA COLA Fredericia

51 50 RPM/Belgium N.V. - Version MPOX GB

52 51 RPM/Belgium N.V. - Version MPOX GB

53 52 RPM/Belgium N.V. - Version MPOX GB KRAFT JACOBS SUCHARD Chocolate factory

54 53 RPM/Belgium N.V. - Version MPOX GB JULIUS MEINEL PRAHA Supermarket


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