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TAB Refractories Ltd TAB Refractory Construction & Maintenance Co. Ltd Company Profile.

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Presentation on theme: "TAB Refractories Ltd TAB Refractory Construction & Maintenance Co. Ltd Company Profile."— Presentation transcript:

1 TAB Refractories Ltd TAB Refractory Construction & Maintenance Co. Ltd Company Profile

2 TAB Refractories Ltd Contents Introduction to TAB Refractories Introduction to TAB Refractories TAB in Aluminium TAB in Aluminium Refractory Linings & Installation Refractory Linings & Installation Project Management Project Management References References Summary Summary

3 TAB Refractories Ltd Introduction to TAB Refractories Established in 1974 Established in 1974 World leaders in lining aluminium furnaces World leaders in lining aluminium furnaces Aluminium furnace projects undertaken in over 30 different countries Aluminium furnace projects undertaken in over 30 different countries Undertaken over US$30M aluminium furnace refractory installation projects in last 5 years Undertaken over US$30M aluminium furnace refractory installation projects in last 5 years Scope of supply ranges from full turnkey package to supervision only. Scope of supply ranges from full turnkey package to supervision only.

4 TAB Refractories Ltd Company Structure TAB Refractories TAB Refractory Construction & Maintenance Co. Ltd Warrington UK TAB Refractory South Africa (Pty) Ltd Richards Bay S. Africa TAB Refractory International Manama Bahrain TAB Refractories Australia Pty Ltd Gladstone Australia

5 TAB Refractories Ltd The People Blend of youth and experience Blend of youth and experience 200 years refractory experience within management team 200 years refractory experience within management team Average workforce age of 35 Average workforce age of 35 Only refractory company that has continuously taken on apprentices since 1985 Only refractory company that has continuously taken on apprentices since 1985 Dedicated to customer satisfaction Dedicated to customer satisfaction

6 TAB Refractories Ltd Joiners Shop Time served pattern makers & joiners Time served pattern makers & joiners Precision made formwork & shuttering Precision made formwork & shuttering Polystyrene shaping facility Polystyrene shaping facility

7 TAB Refractories Ltd Polystyrene Formers Manufactured for Specific Projects & Shipped to Site

8 TAB Refractories Ltd Casting Shop Tailor made precast shapes Tailor made precast shapes Quality controlled manufacture process Quality controlled manufacture process Drying/firing capability up to 750°C Drying/firing capability up to 750°C

9 TAB Refractories Ltd Installation Equipment Mechanical mixers -75Kg to 1000Kg capacity Mechanical mixers -75Kg to 1000Kg capacity High frequency vibrators High frequency vibrators 110V power tools 110V power tools Gunning machines Gunning machines Transformers & generators Transformers & generators Forklift trucks Forklift trucks

10 TAB Refractories Ltd Refractory Lining Design Full refractory engineering & installation service Full refractory engineering & installation service 3D Auto-CAD Lining Design 3D Auto-CAD Lining Design Thermal Profile Evaluation Thermal Profile Evaluation Refractory lining material advice Refractory lining material advice Bespoke Precast precision shapes Bespoke Precast precision shapes

11 TAB Refractories Ltd Refractory Lining Installation Specialist refractory brickwork construction Specialist refractory brickwork construction Indentured refractory brick setters Indentured refractory brick setters

12 TAB Refractories Ltd Refractory Lining Installation World leaders in complete monolithic refractory linings World leaders in complete monolithic refractory linings

13 TAB Refractories Ltd Aluminium Furnace Projects Relines & repairs Worldwide Relines & repairs Worldwide All types of plant - primary, recycling, secondary, master alloys, foundries All types of plant - primary, recycling, secondary, master alloys, foundries All types of furnaces - reverbatory, melters, holders, top loading, static, tilting, rotary, tower melters, die casters All types of furnaces - reverbatory, melters, holders, top loading, static, tilting, rotary, tower melters, die casters

14 TAB Refractories Ltd Aluminium Furnace Relines Worldwide Primary Aluminium Smelters Secondary Aluminium Plants See detail on next slide

15 TAB Refractories Ltd European Aluminium Furnace Projects Primary Aluminium Smelters Secondary Aluminium Plants

16 TAB Refractories Ltd Major Clients Alcan Alcan Alcoa Alcoa BHP Billiton BHP Billiton Comalco Comalco Corus Corus Hydro Hydro Kaiser Kaiser Mechatherm International Mechatherm International Pechiney Pechiney Solios Thermal Solios Thermal

17 TAB Refractories Ltd Refractory Lining Selection Independent of any refractory supplier Independent of any refractory supplier Ability to select “The best material for the job” for each area of the furnace Ability to select “The best material for the job” for each area of the furnace Work with clients preferred material suppliers Work with clients preferred material suppliers Refractory lining proposals tailored made to match clients performance and budgetary requirements Refractory lining proposals tailored made to match clients performance and budgetary requirements

18 TAB Refractories Ltd Precast Shapes & Furnace Maintenance

19 TAB Refractories Ltd Filter box, tap out block, launders

20 TAB Refractories Ltd Refractory Lining Maintenance Planned refractory maintenance programmes Planned refractory maintenance programmes Emergency maintenance repairs Emergency maintenance repairs Innovative repair solutions Innovative repair solutions Latest refractory technology Latest refractory technology

21 TAB Refractories Ltd TAB Project Management Experienced Project Managers Experienced Project Managers Onsite Supervision Onsite Supervision Health & Safety Policy Health & Safety Policy Installation Quality Control Plan Installation Quality Control Plan Materials Manufacturing Quality Control Plan Materials Manufacturing Quality Control Plan Technical back up Technical back up

22 TAB Refractories Ltd Recent Projects Undertaken ClientLocationDescription BSLAustralia 4 off holding furnaces NZAS New Zealand 3 off holding furnaces AlbaBahrain 3 off 65T Furnaces Solios Thermal Alba, Bahrain 12 off 65T Furnaces Huletts S. Africa Top load melter Le Bellier Ajka, Hungary 3 off Tower furnaces Mechatherm Fundamus, Norway 23T Melting furnace Solios Thermal Anglesey Aluminium, UK 40T holding furnace Alcan Latchford Locks, UK 95T sidewell melter Alcan Latchford Locks, UK 65T sidewell melter

23 TAB Refractories Ltd Recent Projects Undertaken ClientLocationDescription Mechatherm Elval, Bridgnorth, UK 75T sidewell melter Bechtel Boyne Island, Australia 2 off 55T holders Solios Thermal Hillside Aluminium, S. Africa 4 off 70T holding furnaces Alcan Latchford Locks, UK 95T sidewell melter Alcan Latchford Locks, UK 30T melting furnace Solios Thermal Mozal 2, Mozambique 4 off 70T holding furnaces Mechatherm Aleurope, Belgium 20T holding furnace Bayside Aluminium S. Africa 1 off 40T holder Solios Thermal Bayside Aluminium, S. Africa 2 off 55T holders

24 TAB Refractories Ltd Recent Projects Undertaken ClientLocationDescription Solios Thermal Slovalco, Slovakia 3 off 40T holders Mechatherm Hydro, Spain 2 off 30T furnaces Mechatherm Hydro, Deeside, UK 2 off 30T furnaces Mechatherm Alcan Rogerstone, UK 60T melter CFFFrance 40T melter Hillside Aluminium S. Africa S. Africa 8 off 85T holders Mechatherm Alcoa, Banbury, UK 2 off 35T melters Solios Thermal Hulett Aluminium, S.Africa 2 off 40T holders

25 TAB Refractories Ltd Recent Projects Undertaken ClientLocationDescription Mechatherm Bayside Aluminium, S. Africa 6 off 80T holders 6 off 80T holders Solios Thermal Mozal 1, Mozambique 6 off 65T holders Mechatherm Alcan Latchford, UK 1 off 90T holder Thermal Ceramics China Steel Aluminium, Taiwan 35T melting furnace Thorpe Nordural, Iceland 2 off 50T holders Mechatherm ISAL, Iceland 2 off 65T holders Gautschi Dubal, Dubai 2 off 40T holders Mechatherm Dubal, Dubai 3 off 65T holders

26 TAB Refractories Ltd Refractory Installation Precast blocks in side well melting furnace

27 TAB Refractories Ltd Refractory Installation 23T Tilting Melting Furnace - Norway

28 TAB Refractories Ltd Refractory Installation 40T Holding Furnace - UK

29 TAB Refractories Ltd Refractory Installation 50T Holding Furnace - Australia

30 TAB Refractories Ltd Refractory Installation 65T Side well Melting Furnace - UK

31 TAB Refractories Ltd Summary World leaders in aluminium furnace relines World leaders in aluminium furnace relines Innovative lining designs & installations Innovative lining designs & installations Professional Project management Professional Project management Dedicated to safe working practises Dedicated to safe working practises Dedicated to customer satisfaction Dedicated to customer satisfaction


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