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TITAN INDUSTRIES LIMITED

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Presentation on theme: "TITAN INDUSTRIES LIMITED"— Presentation transcript:

1 TITAN INDUSTRIES LIMITED

2 Leadership is transient.
It’s all about the difficult process of staying there… Titan 1987 – 2006 Creating wealth by delivering value

3 Our Heritage A part of the TATA group having a turnover of > USD 17.6 bn, equivalent to 2.6% of India’s GDP and having the biggest market capitalization India’s largest employer in the private sector – employees across 85 companies The TATA group has many Firsts: First private sector Steel mill First private sector Power utility First Luxury Hotel First Airline India’s largest software company (TCS) India’s First car maker (Tata Motors) India’s largest watch & jewellery mfgr (Titan)

4 Titan Industries Wrist Watch Division 1986-87 Jewelry Division 1992-93
Table & Ornamental Clocks Precision Engineering

5 Our Businesses Time Products Jewellery
Accessories& Licensed Products (Eyewear /Tommy Hilfiger) Precision Engineering Customer Service

6 About us Titan is the sixth largest, integrated watch manufacturer brand in the world Over 65 million watches sold across 30 countries 4 Factories - Main Watch & Jewellery plants in Hosur 3 Watch Assembly plants in Dehradun and Himachal Pradesh 2 plants of Precision Engineering Division (each in Hosur & Blr) Electronic Circuit Board Assembly plant in Goa Investment of over US$130 million A sq.ft. state-of-the-art facilities at our main plant

7 Revenue over US$ 300 Million
TURNOVER Revenue over US$ 300 Million Working towards doubling it within the next 3 years

8 Market & Industry Leadership
>60% share of the organised Indian watch market Largest national brand of Jewellery Large gap between Titan and the next best Vast distribution network

9 Our Network spans the entire country
10000 Dealers 2300 Towns ALL INDIA 177 Showrooms World Of Titan 104 Towns 119 Multi-brand-stores Time Zones 90 Towns 616 Centers Service Centers 314 Towns 74 Boutiques Tanishq 55 Towns

10 Discovering the world Titan’s global foray – 3 geographical territories Middle East – a strategy that worked! very successful amongst the largest brands across the Middle East Learning from Europe – presence in 4 countries Asia Pacific – Thailand, Malaysia, Singapore and recently the Philippines competing with the Swiss and the Japanese Tanishq in the USA,the Middle East and in Singapore 4 continents – 30 countries – and growing..

11 Cutting Edge Technology
The Design Studio: Core strength in Industrial, Retail Graphic and Jewellery design. Demonstrated in the cutting edge product, packaging and retail presence the brand portrays worldwide. Has international award winning designs to its credit. Sophisticated Design & Development Centre Advanced Pro-E workstations and prototyping facility Precision components for gyroscopes and other crucial instruments in the aerospace industry Providing complete technical solutions for precision engineered parts for the automotive, telecom and medical equipment industries Every Ford Mondeo car rolling of the plant in Genk, Belgium has a Titan Clock

12

13 Inspirational QUALITY COMPANY R&D EMPLOYEES
Certified under ISO 9001 in Dec.’94 ISO certification in 2002 TS certification for PED in Feb ‘05 COMPANY A&M Award for best consumer durable company (6 successive years) Far Eastern Economic Review - 6th to 4th position National award for welfare of handicapped (150 employees) TN Chief Minister award for best employer of physically handicapped Safety award for longest accident free period by Government of Tamil Nadu Recipient of Mother Teresa award for “Best Corporate Citizenship” Recipient of Helen Keller award for best employer of physically handicapped R&D DSIR national award for in-house R&D efforts for Slim Movement Excellence in electronics for two consecutive years EMPLOYEES President award for best employer of handicapped employees CII awards at regional / national level workskills competition

14 “Titan is an international Company, which happens to be in India”
- David Ogilvy

15 Precision Engineering Division
Venturing into new areas Precision Engineering Division

16 Venturing into new areas
Contract Manufacturing Aerospace Automobile Medical Instrumentation. Hydraulics/ Engineering. Vision: To be a global supplier of choice for precision manufacturing and automation solutions

17 Current position: 3 segments 3 streams
Automotive Automation Solutions Precision components Dash board instruments Sub systems Market Size Rs 135,000 Cr. Market Size Rs 575 Cr. Aerospace Medical Domestic Market Only Domestic & International Market. TSMG Study

18 CAPABILITIES PRODUCT DESIGN & TOOL DESIGN
State-of-the art CAD/CAM facilities including PRO-E and Unigraphics TOOL MANUFACTURING Progressive Die-sets, multi-station cross travel combination tools, multi-cavity precision moulds, and forming dies HEAT TREATMENT AND SURFACE TREATMENT Vacuum and controlled atmosphere heat treatment, Specialised polishing and deburring processes for tiny parts an Cadmium, Chromium, Silver, Tin plating and passivation

19 CAPABILITIES PRECISION MACHINING Accuracies achievable are:
Linear Accuracies : +/ mm Roundness & Concentricity: +/ mm Surface Roughness : +/ mm min Equipped with high precision machines from around the world : CNC Wire EDM, Die-sinking, Precision CNC Milling, CNC Precision Hard Part Turning Jig Boring, Jig Grinding, Cylindrical Grinding,, And Multi-spindle automats.

20 CAPABILITIES PRESS WORKING Hydraulic & Mechanical presses
ranging from 6T to 300T Co-ordinate accuracy of +/ mm Profile Tolerances within mm ASSEMBLY Clean Room Assembly facility suitable for electro-mechanical assemblies including end-of-line testing ELECTRONICS Hi-tec facility for manufacture of stepper motors, high quality electronic circuit blocks, SMT, Chip-on-Board, Wire Bonding,

21 CAPABILITIES MACHINE BUILDING AND AUTOMATION
Custom Design, and Development of Linear Transfer Assembly Lines Rotary Transfer Assembly Lines CNC Servo-controlled Robots Vision based inspection systems Programmable Test Rigs for automotive sub-systems PLC/ CNC based special purpose machines

22 INSPECTION & MEASURING
CMM: 3D CNC WERTH 400 Form Tester: MAHR MMQ 44 Roughness Tester: HOMMELWERKE T8000 TMM : ISOMA, MITUTOYO Profile Projector: ISOMA, NIKON, TOPCON Height Gauge: TESA, MITUTOYO MPI & FPI: MAGNA FLUX; ITW-SIGNODE PLUS a host of capabilities for On-line and Off-line Measurements for micro-precision manufacturing

23 MANUFACTURING FACILITIES
AT HOSUR: Tool Manufacturing; Press Parts; Automotive Clocks Machine Building Automation AT BOMMASANDRA, BANGALORE Aerospace Products Engineering Turned Parts AT GOA: Chip on board Assembly; Wire bonding; ACCREDITIONS: TS 16949 ISO 9001:2000 ISO 14001 AS 9100B (in progress certification by May ‘06)

24 Current Customers: AUTO AEROSPACE ENGINEERING
Ford, UK/ US UTC – HS/MT EATON Visteon MOOG TOOL ROOM Tata Motors ISRO TYCO Stanadyne ADA AUTOMATION & MACHINE BUILDING DELPHI KNORR BREMSE BOSCH 3M

25 AUTOMOTIVE CLOCKS & POINTERS

26 Dash Board Instruments.

27 Automobile Clocks Oil Temperature Gauges Gear Shift Indicators

28 Services Offered: Clocks and Gauges
Product Design and Development Tool Design and manufacturing of injection moulds and press tools Injection Molding of Precision Components Design and manufacturing of Electronic Circuit Boards Assembly of sub-systems (Clean-room facility/ Skill manpower) Product Testing (including access to some international test houses) Robust Supply Chain including overseas warehousing facility Specific product certifications such as e-mark, EMC/EMI

29 Clock for Ford-Mondeo BPO project for Ford Lead time 6 months
Qty: 300k / annum Over 3000 hours tested for product validation (various climatic / mechanical tests)

30 Dash Board Clocks (Day and night illumination)

31

32 Gear Shift Indicator

33 Oil Temperature Gauges

34 Engineering Plastic - Molded Parts.
LCD Cover Dash Board Pointers Actuator Counter Digit Wheel Printer Head.

35 INJECTION MOULDING FACILITY
Total No. of Machines: 6 Arburg 75T - 1no. Arburg 35T - 4nos. Battenfeld 25T – 1no. Facilities include: Auto loader, Hopper drier Colour Blender Mold heating: High Pr Water Shotsize: 8g g Injection position: Vertical or Horizontal Materials handled: ABS, ABS-PC Alloy, Transparent Poly Carbonate Nylon, PPS, Polyacetal

36 TOOL ROOM: Press Tools Moulds & Dies 5 – axis Milling

37 Mould for Tyco,UK - 8 Cavity

38 Moulds & Tools - Types Hot sprue moulds Hot runner moulds
Cold runner multi cavity moulds Hot sprue moulds Hot runner moulds Mirror polished mould for clear components Progressive Tools

39 Major Tool Room Machines
Wire EDM (2) AGIE, MAKINO Die Sinking (3) CHARMILLES R35, MAKINO – EDGE 2S, CNC Milling-5 axis (1) DMG 50 Evolution CNC Milling-3 axis (2) MAKINO Cylindrical Grinding (2) TSCHUDIN, TRIPET Tool & Cutter Grinder (2) EWAG Jig Boring (2) HAUSER Jig Grinding (1) HAUSER CNC Turn mill (3) HARDINGE Elite 8/51, Talent MAZAK QTNexus, DMG Famot

40 WIRE EDMs AGIE CLASSIC 2S MAKINO WEDM EH3

41 Not in the photo (MAKINO EDGE 2S arrival by Jan ’06)
DIE SINKING MAKINO EDNC 43 ROBOFORM 35 P Not in the photo (MAKINO EDGE 2S arrival by Jan ’06)

42 CNC 5 AXIS MILLING DECKEL MAHO DMU 50 e VOLUTION X axis 500 mm
Y axis 420 mm Z axis 380 mm C axis Table rotation A axis Table swivel 0-180 Max table load 200 Kg Spindle RPM 18000 DECKEL MAHO DMU 50 e VOLUTION

43 CNC MILLING - 3 AXIS MAKINO RMC 55 High Speed Milling MAKINO S33 Arr by Jan ‘06

44 JIG BORING/ JIG GRINDING

45 HIGH PRECISION GRINDING
EWAG UNIVERSAL GRINDER (Min 0.2mm Dia) TSCHUDIN CYLINDRICAL GRINDER HTG 310

46 HARDINGE TALENT GILDEMEISTER CTX 210

47 PRECISION COMPONENTS: Aerospace parts Automotive Parts
Engineering parts

48 Precision Machined Parts For Automotive Industry

49 Aerospace Parts Internal Flex Joint External Flex Joint

50 Aerospace Parts

51 Aerospace Parts

52 Aerospace Parts

53 Hydraulics Parts 25 mm

54 Machine Building and Automation Solutions
Linear Transfer lines Rotary Transfer lines CNC Servo Robots Optical Interfaces

55 Watch Main Plate Assembly Line

56 ECB Assembly Line

57 Piston Rod Assembly machine

58 Radar Automated Positioning System

59 Air Dryer Test System Foot Brake Test System

60 Spring Brake Test System
Brake Chamber Test System

61 Leak Test System – Cycle time 6 sec

62 CVA Machine

63 Watch Assembly Line - On Line Water Resistance Tester.

64 Contacts: Titan Industries Limited Precision Engineering Division
27, SIPCOT Industrial Complex Hosur Tel: Fax: Satish S Manager - Business Development Mobile visit

65 THANK YOU


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