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About Us Being in operation since 1984; EMAŞ GROUP is the largest engineering plastics and polyolefin compound manufacturer in Turkey. Production capacity.

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Presentation on theme: "About Us Being in operation since 1984; EMAŞ GROUP is the largest engineering plastics and polyolefin compound manufacturer in Turkey. Production capacity."— Presentation transcript:

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2 About Us Being in operation since 1984; EMAŞ GROUP is the largest engineering plastics and polyolefin compound manufacturer in Turkey. Production capacity is a total of 75,000 tons from 3 production sites; EMAŞ PLASTIK – established in 1984 in Bursa POLIVIS – established in 2001 in Gemlik Free Zone AKCE PLASTIK – established in 2004 in Manisa

3 About Us The engineering plastics manufactured in EMAŞ GROUP production sites are widely used in industries such as; Automotive, White and Brown Home Appliances, Electrical/Electronic Equipments, Construction, Small Appliances and Garden Equipment.

4 Locations EMAŞ PLASTIK (Bursa – OIZ) AKÇE PLASTIK (Manisa – OIZ) İstanbul Sales & Warehouse POLIVIS (Gemlik FZ)

5 EMAŞ PLASTIK EMAŞ PLASTIK is located in Bursa; Total production area is 4,000 m 2 Total capacity is 14,000 Tons (6,000 Tons of capacity for PA6 and PA66 industrial compounds.) 4 single screw extruders are used and specifically improved for Industrial grades. 8,000 Tons of capacity on 2 Twin-Screw Coperion extruders together with K-Tron gravimetric dosing units)

6 POLIVIS POLIVIS (Polimer Servis) is located in Bursa – Gemlik Free Zone; Total production area is 8,000 m 2 Total capacity is 30,000 Tons 3 K-TRON Gravimetric dosing unit Ø 70 mm W&P MEGA 1200 RPM Twin-Screw Extruder. 4 K-TRON Gravimetric dosing unit Ø 58 mm W&P MEGA 1200 RPM Twin-Screw Extruder. 3 K-TRON Gravimetric dosing unit Ø 75 mm Twin-Screw Extruder. 1 injection molding machine, color measurement device and equipped laboratory assure the desired consistent quality.

7 AKÇE PLASTIK AKÇE PLASTIK is located in Manisa – Organized Industrial Zone; Total production area is 3,000 m 2 Total capacity is 32,000 Tons 5 BRABENDER Gravimetric dosing unit, 2 x Ø 70 mm W&P MEGA 1200 RPM Twin-Screw Extruder.

8 Emaş Group

9 Products EMAŞ GROUP productions, under the name of EMLON® and NYLEM® for polyamides, EMOPLEN® PP, EMOPLEN® AR (Regenerated PP Compound) for polypropylenes are registered trademarks that put on the market with competitive product prices. Also with registered brands CARBEM®, TERPOL®, NYBLEND®, all kinds of ABS, PC, PBT, PS, SAN material production is carried out.

10 Our raw materials, depending on the specific prescriptions, regenerated, original, reinforced, flat, impact resistance, or if desired, can be produced in the desired color according to some industry standards that have wide usage. Each passing day, our recipes are updated according to the technological developments and customer requirements. Products

11 The grades of EMLON®and NYLEM® Cover a wide range of applications. Modified grades are also available processing the additives: Flame Retardant (FR) Heat-Stabilizer (H) Impact Modifier (IM) UV-Stabilizer (UV) Hydrolysis Resistance (HR) These grades are identified by the addition of the above letters to the basic grade coding. Specially formulated compounds and a colour matching service are also available. EMLON® 6-66 and NYLEM® 6-66

12 EMOPLEN® Reinforced and modified thermoplastics based on polypropylene are compounding under the brand name EMOPLEN®. The outstanding features of these compounds are modifications to improve dimensional stability, rigidity, strength, heat deformation resistance. In addition to the standard range of compounds, EMAŞ offers the user the joint development of tailor-made grades for specific applications.

13 Products Overview PRIME COMPOUNDS PA66 PRIME, Impact, High Heat PA6 PRIME PP, PE Impact, UV PBT Low Moisture Absorption, High CTI and Heat ABS, Glossy, Colored PC, High Impact, Transparent, UV E-SAN, Colored, Transparent PS, Combined and Impact INDUSTRIAL COMPOUNDS PP, PA6, PA66, ABS and PBT Grades

14 Automotive parts PARTSAPPROVED MATERIALSAUTOMOTIVE OTHERS SPOILERPP+ EPDMTIER 1-TIER 2 SHOCK ABSORBERP/E EPDM - PPCTIER 1-TIER 2 RADIATOR GRILLEPP TD 20TIER 1-TIER 2 OUTSIDE MIRRORPP TD20- PP GFR 230-PPCTIER 1- TIER 2 DASHBOARD AND CONSOLEP/E TD 20 -PPC TD 10TIER 1-TIER 2 DOOR PANELSPP TD 20TIER 1-TIER 2 BUMPERPPC - P/E TD 10TIER 1- TIER 2 BUMPER SKINPPC- PPC TD 20TIER 1- TIER 2 LIGHTINGPP TD 40-PP TD 20TIER 1 –TIER 2 PANELS SIDE PROTECTORSPP MD 10- PP TD 15TIER 1- TIER 2 WHEEL ARCH HOUSINGPPC - P/E TD 10TIER 1-TIER 2

15 Automotive parts EXAMPLE OF APPLICATIONMATERIALSOEM AIR SYSTEM PIPEINGPPTIER 1 – TIER 2 BUMPERSPP+EPDMTIER1-TIER 2 VEHICLE INTERIOR COMPONENTS PP TD 20TIER 1- TIER 2 DASHBOARD COMPONENTSPP-TD25TIER 1-TIER 2 TRIM PANELSPP TD 30TIER 1 –TIER 2 HEAD LIGHT COVERSPP GFR 30TIER 1- TIER 2 HEATER HOUSINGPP TD 40TIER 1- TIER 2 INTERIOR COMPONENTSPP TD 10TIER 1- TIER 2 DOOR PANELSPP TD 20 –PP TD 15TIER1- TIER 2

16 Home appliances parts Emaş MaterialProduct GroupAppliance Part Name EMOPLEN HP MCF 40 GR020PP COMWashing Machine Tube EMPOL BV 307 FR- HIPS BLACK (V-2) IMPS COMTV Tailboard EMOPLEN HP MTF 30 BEYAZ WT016PP COMWashing Machine Drawer EMOPLEN HP MCF 40 KOYU GRİ GR020PP COMDish Washer Lower Base EMOPLEN HP MCF 40 GRİ GR028PP COMAir Conditioner Outdoor Unit EMOPLEN HP MCF 40 BEYAZ WT016PP COMWashing Machine Door Inner EMOPLEN HP MTF 20 GRİ R7046 62003181PP COMTurbo engine fin EMOPLEN HP MTF 10 FR V0 NATURELPP COMAir Conditioner Cable Part EMPOL FR V0 ICE WHITEPS COMTV Tailboard

17 Sales Distribution Domestic Sales: 94% Export Sales: 6% (Germany, Russia, Romania, Bulgaria, South Africa, Uzbekistan) Total: 31.000 MT

18 Quality Our laboratories have modern and reliable equipment which makes us an «Innovative Development Partner» Mechanical Electrical Thermal Rheological Chemical Tests Intertek, SGS

19 Quality Emaş have adopted a ‘systematic approach’ to its business and its Quality Management System, consistently being customer focused and continuous improvement. The Quality Department together with Technical and Commercial teams, work with individual customers to meet requirements specific to their QMS, which owing to the diversity of our customer base, EMAS has certificates of ISO 16949 and ISO 9001 standards.

20 Laboratory TestMethodEquipment DensityISO 1183Analitic Scale / Density Kit Ash ContentISO 3451Oven MFRISO 1133Ceast 7024 & Zwick 4100 ViscosityGlass Bath and Ostwald Viscometer MoistureSartorius MA100

21 Laboratory TestMethodEquipment Tensile ElongationISO 527Zwick Z020 Deflection PropertiesISO 178Zwick Z020 Notched Izod Impact ResistanceISO 180/1AZwick B5113.300 and Notch Opener Shore-D HardnessISO 868Zwick Shore-D 3117 CTITS EN 60112EMS TT-2001

22 Laboratory TestMethodEquipment Glow-wire TestTS EN 60695EMS GW-9802/200 UL-94 Flammability TestUL-94Flammability Test Cabin HDTISO 75Ceast 692 VICATISO 306Ceast 692 Color TestKonica Minolta 3600d

23 THANK YOU FOR YOUR ATTENTION


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