Presentation on theme: "KEK：Y. Makida, H. Ohata, O. Araoka, M. Iida"— Presentation transcript:
1 KEK：Y. Makida, H. Ohata, O. Araoka, M. Iida Status of a Cryogenic System for J-PARC Neutrino - Availability, Tritium creation, Volatilization of the ammonia etc. -KEK：Y. Makida, H. Ohata, O. Araoka, M. IidaT. Ogitsu, N. Kimura, T. Okamura, T. Nakamoto, K. Sasaki, M. Iio, M. Yoshida
2 Contents J-PARC and T2K Overview. Cryogenic Plant for T2K. Status of Cryogenic Plant.History and Rate of OperationInitial Failure at Turbine and PumpWatching Impurities and Unexpected Volatilization .Creation of Tritium and Radiation ControlConclusion
3 J-PARC (Japan Proton Accelerator Research Complex) Hadron Experimental FacilityMaterial and Life Science FacilityTransmutation Experimental Facility (in future)Apr., Neutrino BeamNeutrino FacilityTo Super - KamiokandeNov, GeVMain synchrotron1500 m circ., 25 Hz30 GeV (in future 50GeV)3 Gev rapid cycle synchrotron (RCS)350 m circ. , 25 HzLinac330 mJan, 2007, 181 MeVDec, 2008 MR beamThe J-PARC accelerator complex consists of 3 accelerators, a linear accelerator, a rapid cycle synchrotron (RCS, 3GeV) and a 50 GeV (now 30 ) synchrotron. Each accelerator provides a high intensity beam for the experimental facilities (materials and life science, hadron physics, neutrinos, transmutation). The secondary particles, such as neutrons and mesons as well as neutrinos, are produced by bombarding a target with the proton beam.3
4 Purpose of T2K experiment The T2K (Tokai to Kamioka) experiment is a neutrino-oscillation experiment to study nature of neutrinos.Artificial neutrino beam generated in the J-PARC is shoot toward the 50kton water Cherenkov detector, Super-Kamiomande, which is located about 1000m underground in Kamioka mine (Gifu) and is 295km away from Tokai.4
5 T2K neutrino facility in J-PARC http://j-parc Target-Horn SystemTarget StationMRMuon Monitoring PitFinal FocusingSection295km toSuper-KamiokandeNuPreparation Section100m30 GeV(50 GeV)The proton beams emitted by the Main Ring synchrotron are directed westward through the primary beam line, where many normal-conducting / super-conducting magnets and beam monitors are placed along the trajectory. At the target station the protons collide with a target composed of graphite rods and produce numerous daughter particles. Among these particles, the positively charged π-mesons –the parents of muon neutrinos– converge in the forward direction under the effect of magnetic horns.Magnetic horns are magnets designed to focus charged π-mesons by applying a few hundred thousand amperes of pulsed current synchronized with each beam shot. The π-mesons then decay into pairs, each comprising a muon and muon neutrino, during the flight in a 100-m-long tunnel (decay volume). All the neutrinos (and a small fraction of muons) escape from the facility, whereas all the other particles such as the remaining protons and undecayed π-mesons are absorbed by a beam dump composed of large graphite blocks.SC combined func magsNear Neutrino DetectorBeam DumpDecay VolumeP beams accelerated up to 30 GeV are directed westward through the Primary Part .A string of SC. Mag is a core part in the Primary Part.P collide with a graphite target and produce -mesons, which decay into neutrinos.5
6 Present status of T2K 20kW, upto 240 kW 65x1019 for physics analysis History of accumulated proton number and beam power improvement20kW, upto 240 kW65x1019 for physics analysisHD hall radiation accidentElectron-neutrino candidate in Super KamiokandeAlthough two long shut-down periods due to an earthquake and a radiation accident, T2K resumed data taking. Statistic of P beam became enough to announce its experimental result.The international T2K collaboration announced a definitive observation of muon neutrino to electron neutrino transformation on July 2013. T2K saw its first event in antineutrino beam mode on June 2014.
7 Contents J-PARC and T2K Overview. Cryogenic Plant for T2K. Status of Cryogenic Plant.History and Rate of OperationInitial Failure at Turbine and PumpWatching Impurities and Unexpected Volatilization .Creation of Tritium and Radiation ControlConclusion
8 Primary line components - One string of Superconducting Magnets - The neutrino beam line has a bending section with a radius of 105 m, where single string of 28 superconducting magnets has been installed. The magnet design is very unique. It has a combined function of 2.6 T dipole field with 19.6 T/m quadrupole field gradient by a left-right asymmetric distribution of conductors.8
9 Cryogenic Plant overview Cryogenic devices, 4 He tanks, 1 LN2 CE, a compressor, a cold box, a sub-cooler and a current lead box, are set on surface. The magnets are at -12 m under ground and coolant SHE is transported between them.Pacific Ocean (5m Tsunami arrived)LN2 CEHe TankS.C. MagnetMCP, CB, Sub-cooler, CLB9
10 Overall Layout (Ground Plan) Magnet String & Transfer LineInventor 3900 ℓ, Cold mass 225 ton(Fe)90 m transfer line with SC busHeat Leak 220 W + Beam Loss max 150 WNeutrino Beam LineSuperconducting Magnet Arcin main tunnel at -12m levelRadius 105m, Length 150mMain SynchrotronRecovery Vessel (for Quench)As Storage Vessel for InventoryVolume 100m3×3Cold Box、SubcoolerSHE Max 300 g/s 4.5 KLHe pot : 800 ℓC/L flow : 1 g/sSuperconducting Magnet10 mMain Compressor (MCP) :570 kW, 1.4 MPa, 150g/sLN2: ℓOnly pre-cooling & cold purification pre-cool 300 – 100 KBuffer Vessel (for MCP)Volume 100m3×1
11 Conceptual Flow Diagram @ excitation LN2 is consumed for pre-cooling and gas purification.The two-stage oil injected screw compressors with five-stage oil separators pressurize helium gas up to 1.4 MPa with a flow rate of 160 g/s. The refrigerator is basically Claude type with three turbines. A part of pressurized helium with a flow rate of 150 g/s is divided into a two-stage expansion turbine unit, where the helium gas with a flow rate of 70 g/s works adiabatically with a pressure release from 1.4 MPa to 0.13 MPa. Before reaching the turbine unit, the divided helium gas goes the long way around the radiation shield line in the magnets. At third expansion turbine, the rest part of pressurized helium gas with a flow rate about 80 g/s adiabatically expands to SHE region with a pressure of 0.4 MPa. The SHE is transferred into a sub-cooler, where the SHE is liquefied with a expansion to 0.13 MPa through the JT valve.A centrifugal pump installed into the sub-cooler circulates SHE flow with a nominal rate of 300 g/s through the magnet as coolant. Its maximum pressure head is 0.1 MPa. The pumped SHE stream is after-cooled down to 4.5 K in heat exchanger with liquid helium in the reservoir tank and the magnets can be kept under 4.8 K. The return SHE stream from the magnets is pre-cooled for stable pump inlet condition. The pressure in the connection line among the SHE turbine outlet, SHE pump outlet and the JT valve inlet was kept at 0.4 MPa by the JT valve feed-back operation. This control scheme spontaneously complements the current leads cooling gas which falls out from the pumped circulation. And base pressure in pumped SHE circulation is controlled by the JT valve, too.A cascade refrigerating system , composed a Claude cycle refrigerator with a centrifugal pump , supplys 4.5 K, 0.4 MPa, 300 g/s She.Turbine flow goes through radiation shield cooling line in the magnet .1.4MPa, 150 g/s He gas is supplied by the compressor. 70 g/s flow expands and works at turbines, and the rest expand at JT valve in the sub-cooler.
12 Power saving mode.Refrigerator capacity 1500 W need the 900 W offset by using LHe level control heater.Saving refrigerator capacity by reducing unloader and supply pressure results in lower power consumption at the compressor.Saving1.5 MYen/month
13 Contents J-PARC and T2K Overview. Cryogenic Plant for T2K. Status of Cryogenic Plant.History and Rate of OperationInitial Failure at Turbine and PumpWatching Impurities and Unexpected Volatilization .Creation of Tritium and Radiation ControlConclusion
14 History and Rate of Operation 6/57/315/317/511/128/124/128/12Earthquake 11/3FY2011FY2012After MSS Miss Trigger trouble is solved, Nu cryogenic system has caused no interruptions of T2K experiment.Rate of operation (availability) is beyond 0.99.Although cryogenic system did not stop, some devices did abnormal movement. It was only lucky.
15 History and Rate of Operation FY2013FY2014J-PARC operation was not admitted until improved radiation management was established.HD Radioactive Material Leak Accident on 23/MayAbout HD radiation material leak accident please referTo restart J-PARC operation, Radiation control management became severe.Nu cryogenic facility and its maintenance method were examined in radiation evaluation committee.T2K experiment resumed on April 2014.On May 23, 2013, the electromagnets for slow extraction of proton beams from the 50-GeV MR malfunctioned, and an intense peaked beam beyond a designed value was delivered to the gold target in HD hall. Part of the gold target was damaged and the radioactive material dispersed form the target. It leaked into the environment outside of the radiation control area.
16 Contents J-PARC and T2K Overview. Cryogenic Plant for T2K. Status of Cryogenic Plant.History and Rate of OperationInitial Failure at Turbine and PumpWatching Impurities and Unexpected Volatilization .Creation of Tritium and Radiation ControlConclusion
17 Notches in TurbineWe found some notches at 2nd turbine blades by the visual inspection after 2009 autumn operation.We observed abnormal start movement of 2nd turbine.LINDE TED turbine needs bearing gas supply during only start-up. And bearing gas stops, after the rotation reach to normal speed.But 2nd turbine could not start with bearing gas, and it could start when bearing gas stopped.Once start-up, 2nd turbine rotated normal condition during the beam operation, and cooling power did not degrade.Measured mechanical strength of the turbine material is rather low.Linde also reported that the bearing gas pressure at 14 bar in Nu cold box is higher than its design pressure of >10 bar in standard liquefiers.New turbine made with inspected material was set.Pressure reducing valve was installed into the bearing gas supply line.PRV addition into bearing lineRemade 2nd Turbineand 1st TurbineHPCPMAGLP
18 Rubbing of SHE pumpWe found burrs on the pump impeller blades by the visual inspection after 2010 autumn -> 2011 winter operation.We heard abnormal large and shrill noise during the operation.But flow rate of 300 g/s at nominal rotation improved 310 g/s.So, the operation continued.Lower position of the pump impeller caused scratch of the impeller blades with the pump housing.New tool and gage to set the blade at the design position are prepared.Cold bearing isExchanged annually by Taiyo Nippon Sanso, Main contract of Nu cryogenics . And removed bearing is inspected by Barber Nichols to analyze its operation life.Tuning Bolt of Rod LengthCold Bearing
19 Contents J-PARC and T2K Overview. Cryogenic Plant for T2K. Status of Cryogenic Plant.History and Rate of OperationInitial Failure at Turbine and PumpWatching Impurities and Unexpected Volatilization .Creation of Tritium and Radiation ControlConclusion
20 Watching and measuring impurities Inner Detectors (Measured gas go to the LP line)Dew-point meter : MICHLL Ins.Water detection < - 60 ۫C ( before cool down ), -90 ۫C (usually)Discharge light spectrometer : KEK originalN2, < 1 ppmGas chromatograph : SHIMAZU→ LINDE multi component detectorN2, O2, CO, CO2 < 1 ppmGas sampling ( at warm-up 25 K )Quadruples mass spectrometer : ULVAC & JAEAH2 < 1 ppm H2 from polymers in the magnets by beam irradiation.Liquid scintillator : Radiation Control EquipmentHT < 7 Bq/cc, HTO < 5 mBq/cc (Radiation control criteria)Tritium transmuted from 3HeH
21 Oil separation check Screw Compressor 1st Separator Demister 2nd & 3rd SeparatorFilter ElementCoalescence4th SeparatorActive CharcoalAdsorption5th SeparatorMolecular SieveAdsorptionWaterCoolerOil must be ≦0.001vol.ppmOil check sampling annually.Daily check through sight glass.Oil return Solenoid valvewith Counter and Action signalLevel SwitchSight GlassAction SignalControllerCountingInterval checkFilter element selection is important.Activity of DOMINICK HUNTER is short.This element caused RIKEN Oil diffusion accident.TAIHEIYOU filter is activate longer.So, filters in 2nd separator were exchanged.Controller checks oil return valve action interval.If the interval become longer, that means filter elements are saturated.
22 Unexpected Volatilization : Ammonia from Magnet Ammonia OriginAmmonia PropertiesMolecular FormulaNH3Molecular Massg/molDensity0.86 kg/m3 (1.013 bar at boiling point)681.9 kg/m3 at −33.3 ℃ (liquid)Melting point−77.73 °C (195.42 K)Boiling point−33.34 °C (239.81 K)Glass-reinforced Phenolic ThermosetsRin=102 mm, t=20 mm, L= 100 mm*PM9640 by Sumitomo Bakelite, ArisawaAtmosphereAtmosphereWe found that irritant odor in vent helium gas from the magnet at maintenance.Gas analyzing showed that the odor material is ammonia.Search found the plastic spacer is its origin.Why the Nu refrigerator was not blocked up?Molecular Sieve (Crystalline Zeolite) in 5th oil separator can adsorb large quantity of ammonia.5th separator has large enough quantity of MS, which can adsorb 79 kg ammonia.And MS can be re-activate by heating at 150 ℃.PumpAmmoniaDetectorHe RecoveryMS (13X) AdsorbThermo-meterDew point materHeaterHe ppm NH3to watch adsorptionHe forcarburationN2 gas forreactivation
23 Contents J-PARC and T2K Overview. Cryogenic Plant for T2K. Status of Cryogenic Plant.History and Rate of OperationInitial Failure at Turbine and PumpWatching Impurities and Unexpected Volatilization .Creation of Tritium and Radiation ControlConclusion
24 Measurement Record of Tritium (HT & HTO) HT (BP 25K) and HTO inside Beam Time-> Sampling at > 25 Return from MAGHT (Bq/L)HTO (Bq/L)Beam P (kW)May/20100.082~ 80July/2010Sep./201248.22.4~ 200Dec./201228~ 220Mar./201319~ 230May/201340.5Aug./201337.5July/2014~ 250Sample gas is analyzed by Liquid scintillater with precision of 5Bq/L.Analysis is done at RT, AP.Larger Beam Power may produce more tritium.HTHTOBoiling Point (K)25373Melting Point (K)20.4277.5A. Limit * (Bq/L)70005<< A. LimitRegulationLaw Concerning Prevention from Radiation Hazards due to Radio‐Isotopes, etc. (≈ ICRP90)* Allowable limit in discharging gaseous radioactive wasteRadiation Management in J-PARC requireGaseous waste must be vent through authorized vent stack with radiation monitor. Even small gas vent from maintained equipment must follow the guideline.The work place, where gaseous waste is vent, is set as a radiation management area temporally.
25 Same Operation and Modified Maintenance due to Tritium But Radiation Management in J-PARC acceptNu cryogenic system, which is designed and is inspected by High Pressure Gas Regulation, holds enough air-tightness to prevent tritium leakage.Consequently, Nu cryogenic area on surface need not become radiation management area permanently. It is only set, when the helium gas part is exposed.OtherwiseVent StackAirTemporal Radiation Management AreaC/L BoxTankSubcoolerEvaporatorTankCBEvaporatorAirTank YardCryo. RoomTankOil SeparatorMCP
26 Guide Line of Temporal Radiation Management Cryogenics Room= Temporal Backup SealTemporal Vent LineExisting Vent StackTemporal 1st SealBackupSealVac.PumpRadiation MonitorCLBOXSub-CoolerCBMCPTankSurfaceUnder GroundRadiation ManagementMagnetHe Vent LineBeam PipeVacuum Vessel1 mm Metal Mesh0.1 mm Metal Mesh
27 Actual Method : Filter Exchange at 2nd,3rd Oil Separator Setting Management AreaRadiation Safety CheckBy gas sampling and smearing. Analysis takes 1day400 m3/h blower exhausts air from the room to the vent line.Oil Filter Exchange1st sealOil Separator Unit is covered by an air-tight plastic sheet room.Backup sealCryogenic Room becomes radiation management area.Radiation Safety CheckBy smearing. Analysis takes 1dayCancel Management Area
28 Actual Method : Relief Valve Exchange at outdoor Tanks RV ventRVSetting Management AreaRadiation Safety CheckBy smearing. Analysis takes 0.5dayStop ValveHe must be ventbefore RV removalWrench is kept inside plastic bag as 1st seal. Back up seal is rope.Rope set management area .Rope is back-up seal ???Radiation Safety CheckBy smearing. Analysis takes .5dayRemoved RV Smear InspectionSend RV to maker for calibrationCancel Management Area
29 CONCLUSIONAfter initial troubles were solved, Nu cryogenic system has been stable since FY2012 autumn.It was not expected that volatilization of the ammonia from the magnet, but fortunately, molecular sieve in the 5th oil separator can adsorb a gross quantity.Tritium of 40 Bq/L has been detected in refrigerant. In spite of lower value than its allowable limit of 7000 Bq/L, Nu cryogenic operation and maintenance method were examined in radiation evaluation committee.Helium vent must be through authorized line and stack after radiation measurement. Fortunately vent line from RV and the vacuum pumps had been constructed. Gas monitor and metal filters were installed into the vent line additionally.Some maintenance works, RV and oil filter etc. exchange, need setting of temporal radiation management area and complicated procedures.
31 Conceptual Flow Diagram @ excitation A pair of cooling gas flow for the current leads is divided from the SHE supply line simply. SC cables directly enter the SHE lineSHE pump outlet is connected with the inlet of JTV. The pressure in this connection line is kept at 0.4 MPa by the JTV. This control scheme spontaneously complements the current leads cooling gas which falls out from the pumped circulation.
32 Specifications of each component in the cryogenic plant(1). ItemSpecificationCompressorTypeOil injected two stage screws compressionManufacture / Model nameMAYEKAWA/HE3225MSC-KLBMDischarge pressure1.4 MPaDischarge stream160 g/sOil separation5 stages, Demister , 2 stage Coalescer, Activated charcoal, Molecular sieveRefrigeratorClaude cycleManufacture/Model nameLINDE/ TCF200SRefrigeration power without LN2@ Supplied gas pressure of 1.4 MPaReturn gas pressure of 0.12 Mpa1500 W at 4.5 K for pumped SHE streamW at 80 K for radiation shields+ 1.1 g/s from 4.5 K for current leadsTurbine typeDynamic bearing expansion turbineTurbine and JT stream at steady state70 g/s, 80 g/sShield stream70 g/s (equal with turbine stream )Sub-coolerManufactureJECC TORISHAPhase separator ( LHe reservoir) capacity1600 ℓStored LHe volume at steady state800 ℓSHE pump manufactureBarber-NicholsSHE pump bearing typeBall bearingNominal pumped flow rate300 g/sAvailable pressure head at nominal flow100 kPa
33 Specifications of each component in the cryogenic plant(2). ItemSpecificationLN2 cold evaporatorVolumetric capacityOperation pressure20000 ℓ (stored volume ℓ)0.5 MPaManufactureCRYO-ONEDryerMoisture absorberSynthetic zeoliteAmount of throughput200 Nm3/h ×24 hAbsorption abilityOutlet impurity 1.2 ppm, dew point -75 ۫CCryogenic purifierImpurity absorberActivated carbonOutlet impurity 1.2 ppmPressure vesselVolume100 m3 ×4, one for buffer, others for storage1.5 MPaCOP, FOM0.0026, 16 %External set of a dryer and a cryogenic purifier is installed, because large amount of moisture and air from magnet electric insulator were predicted. The capacity of this purification unit is large enough for the 1000 ppm inventory.Impurities in helium gas was actually removed in two days before cooling down, so the rate of operation of the dryer and the purifier is very low.
34 Effort of Power Saving Mode beforeafterHigh (discharge) pressure controlMPaG1.31.1Refrigerator cycle flow rateg/s155125LHe level control heaterW900400Refrigerator capacity15001000Lower unloader posision%10095Compressor power consumptionkW570430Power cost per month (\15/kwh)K YEN6,1564,644CO2 emission per month (0.555kg/kWh)*ton(CO2)228172SHE flow (just for information)300Saving 1.5 MYen/month, 55 ton CO2/month
35 Conceptual Flow Diagram @ pre-cooling CB&SC pre-coolingGas transportThe cooling He gas circulation through the magnets is driven by the compressor.The pump circulation is bypassed for its pre-cooling.Magnets is cooled down for 8 days.The shield circulation is driven by the compressor, too.During cool-down and warm-up, the head pressure of the pump becomes so low, due to the lower viscosity of the warmer helium gas, that the refrigerant helium is directly circulated through the magnets. And large amount of helium gas is supplied/restored from/to the pressure vessels under than 10 K because of drastic density change. Three pressure vessels with a capacity of 100 m3 are built to confine the helium gas of 1.3 MP for an idle period as the inventory for 3900 ℓ liquid helium. Another same size vessels is built to work as a pressure absorber for the constant gas compressionMagnet Pre-coolingShield Pre-cooling
36 Conceptual Flow Diagram @ Quench LiquefactionPump ProtectionGas RecoveryC/L CoolingAt quench, the pump circulation quickly switch to the bypass line and is isolated from the magnets.The quenched magnet pressure is released to the storage tanks through the exhaustion lines directly.Quench behavior is one of the important test items, because the cryogenic controller must operate valves with swiftness and precision to protect the plant elements from pressure shock after quench. To verify the behaviors protecting the cryogenic plant and the magnets, quench demonstration tests have been carried out by igniting quench protection heaters at the nominal current of 4400 A.When some magnets were quenched, the current was shut down within 10 seconds. While a pressure of 0.5 MPa was developed in the magnets for several minutes, a pressure at the pump increased up to 0.45 MPa was monitored for several seconds. The pressure at the magnets was released through the exhaustion lines to the storage tanks without discharging through the safety valves. So refilling from external container wasn’t necessary.When re-cooling started, the magnet temperature was distributed from 5 K at non-quenched magnets to about 6 K at quenched magnets. Since the magnet temperature was low enough for the pump to generate nominal flow rate, re-cooling operation was simply switched the pumped flow back to the magnet lines. The recovery period of the magnet temperature and LHe level was about 1 hour and 2 hours respectivelyCP 0.45MPaQuench Emergent ExhaustionShield Cooling
37 Tritium Estimation at 1W/m beam Loss ( in case of All beam loss in the SC ) After 4000 h 1w/m lossBeam Tube Periphery180 Bq/cc * 5 litterCooling Hole25 Bq/cc * 10 litterPress Shoulder etc10 Bq/cc * 15 litterEnd Space50 Bq/cc * 40litter3He to tritium7 Bq/cc* ( ) litterTotal54 Bq/cc