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Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears.10.2003 1 2.1.

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Presentation on theme: "Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears.10.2003 1 2.1."— Presentation transcript:

1 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Cranes World Market in 2002 / STS-Cranes 209 units SEW Order Intake  Shanghai Zhenhua Port Machinery Co. (ZPMC), China 103 units (Q) 9 for Hamburg,LeHavre Ports (DE,FR)  Fantuzzi Group 24 units (Q) 4 for Jurong Port (SG) Noell China (7), Reggiane (13), Ansaldo/FELS (4)  Shanghai Port Machinery Co. (SPMC), China 23 units (Q) 16 for different ports (all in China)  OMG, Italy 1 unit  Kuenz, Austria 1 unit  KCI Konecranes, Finland 1 unit  Kalmar Group, Finland / Nelcon, Netherlands 3 units (Q)  Liebherr Container Cranes, Ireland10 units  IMPSA, Argentina, Brazil, Malaysia 2 units (Q)  PACECO, Spain 3 units (Q)2 for Tilbury Port (UK)  Mitsui Eng.&Shipbuilding (MES), Japan 8 units  Hyundai Heavy Industries (HHI), Korea10 units (Q)  Mitsubishi Heavy Industries (MHI), Japan 1 unit  Ishikawajima Heavy Industries (IHI), Japan 3 units  JFE Eng., Japan 1 unit  Doosan Heavy Industries, Korea 7 units (Q)  Kocks Krane, Germany 5 units (Q)  Gottwald, Germany 3 units (Q) Q = quotations made TOTAL 31 cranes / 15 % share

2 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Cranes STS-Crane Super Post-Panamax / Post-Panamax Type Price 6…10 MUSD / crane Crane Drives 1 or 2 main hoist drives 1 second hoist drive (optional) 1 boom hoist drive trolley drives ( 1…4 drives ) second hoist trolley drives gantry drives ( 8…32 drives ) Price 100…300 TUSD / crane ZPMC / STS-Crane / Port of Salalah, Oman

3 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane The 4 Important Drives of STS Boom hoist Main hoist Trolley travel Gantry travel

4 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Machine Room for boom Hoist Boom Machine Room for Second Hoist Super Post-Panamax Crane Hamburg Port / HHLA Container Terminal Altenwerder Second Trolley Gantry Drives

5 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Cranes Different types of STS - Cranes lifting capacity under spreader from 30 to 70 tons hoist speed with full load from 45 to 90 m/min hoist speed without load from 120 to 200 m/min trolley speed from 150 to 240 m/min gantry speed from 30 to 60 m/min boom hoisting time minutes  Rope Towed Trolley ( RTT) and semi-rope trolley crane / the most commonly used throughput up to 30 containers (lifting)/hour (working cycle 2 min for main hoist and trolley)  Machinery On Trolley (MOT) crane used when a slewing trolley and cab is needed lifting capacity and trolley speed lower than those of rope trolley cranes trolley slew 180 degree in 30 seconds  Dual Hoist Crane ( DHC) used when high container handling capacity is needed throughput up to 50 containers (lifting)/hour

6 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Cranes Different types of STS - Cranes # RTT crane 1. Weight limit sensor, 2. Platform, 3. Clutch, 4. Trolley rope secure point, 5. Pulley, 6. Stopper, 7. Upper platform, 8. Support construction, 9. Horizontal pulley, 10. Anti-wear block, 11. Direction pulley, 12. Control room.

7 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Cranes Different types of STS - Cranes # MOT Jurong port, Singapore

8 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Trolley drive, 2. Wheel, 3. trolley framework, 4. Control room 5. Stopper, 6. Machine platform for main hoist. 7. Drum for main hoist. 8. Position sensor # MOT crane

9 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Machinery Area Comparison Rope Towed Trolley RTT crane machine room machinery on trolley MOT crane main Hoist boom Hoist Trolley travel main Hoist

10 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Cranes # dual hoist crane Different types of STS - Cranes

11 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears # dual hoist crane

12 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane Super Post-Panamax STS - Crane Main Hoist Gear Unit, Boom Hoist Gear Unit Trolley Travelling Gear Units, Gantry Travelling Gear Units Super Post-Panamax STS - Crane for the Port of Los Angeles, USA Technical data of the container crane: Effective load: Container operation: 50,8 t ; Heavy load operation: 61 t Length of boom: Outreach: 52.4 m Backreach: m Track gauge 30.5 m

13 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane 20 container wide / Super Post- Panamax

14 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS Goose neck boom design - when height is limitation e.g. near airport

15 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane 16 container wide/ Post Panamax

16 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane Port of Hamburg / HHLA Main Hoist + Secondary Hoist Two Trolleys, for main hoist and for secondary hoist 32 Gantry Travelling Drives

17 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane Machine Room/ Main Hoist / Boom Hoist / Trolley Overhead travelling crane for maintenance purposes boom Hoist main Hoist Trolley travel Control room for switch gear, PLC etc..

18 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane Machine Room/ Main Hoist

19 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Zhangzhou Port STS, Noell - Main Hoist 1. LSS brake, 2. speed switch, 3. HSS brake, kW X 2 Motor, 5. Gear reducer M3PSF120E, 6. Rope drum Main hoist Layout - 1 reducers with 2 drums

20 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears LSS brake, 2. speed switch, 3. HSS coupling with brake disc, 4. HSS brake 5. Motor, 6. Speed detector, 7. Gear reducer 8. Rope drum, 9. LSS disc brake. 10. drum support bearing. Less machine space required. Gear size is bigger.

21 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Main hoist Layout - 2 reducers with 1 drum 1. Brake disc, 2. HSS brake,. speed switch, 3. Reducer, 4. Motor, 5. Speed switch., 6. Drums, 7. HSS coupling, 8. Electric connection / sensor No drum support bearings. But too long Drum may cause misalignment easily. Usually not recommended

22 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Main hoist Layout - 2 reducers with 2 drums 1. Positioning sensor, 2. LSS brake, 3. Motor, 4. HSS coupling with brake disc, 5. Synchronized coupling, 6. HSS brake, 7. Speed sensor, 8. Gear reducer 9. Rope drum, 10. LSS disc brake. 11. drum support bearing. Smaller gear reducers Distances between 2 Drums is big, good for rope during operation. Occupy too big space, Synchronize coupling is needed

23 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Main hoist in MOT Layout - 2 reducers with 2 drums 1. drum support bearing. 2. Motor, 3. HSS coupling with brake disc, 4. Gear reducer, 5. Cable reel, 6. HSS brake, 7. Wall of machine platform. 8. sensor, 9. Rope drum,

24 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane Machine Room during installation Boom Hoist Emergency brake - multi- caliper disc brake. This brake will be applied automatically when the boom hoisting speed reached 115% of the rated value.

25 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Emergency drive power by a separate Electric supply Boom hoist gear reducer Emergency brake Boom hoist Layout - helical gears

26 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Boom hoist Layout - Planetary gears 1. Positioning sensor, 2. drum support bearing. 3. LSS brake 4. Rope drum, 5. LSS coupling, 6. Gear reducer, 7. HSS coupling, 8. HSS brake disc, 9. Motor Occupy less space Smaller planetary gear reducers Distances between 2 Drums is big, good for rope during operation. Maintenance space is limited. Too expensive and not commonly used.

27 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane Trolley in MOT A self-powered trolley. Slower acceleration. A rope-towed trolley. This design allows higher Wheel-slip possible. speeds and accelerations.The trolley is driven by wire ropes and wire rope drums.

28 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Trolley drive Layout - MOT

29 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Trolley drive Layout - MOT self powered 1. Wheels 2. Universal coupling 3. brake 4. Brake disc 5. Helical gear 6. HSS Coupling 7. Motor

30 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Trolley drive Layout - RTT

31 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Trolley drive Layout - RTT Rope towed trolley 1. Drum bearing support 2. Drum 3. Tachometer 4. motor 5. HSS coupling with Brake disc 6. Brake 7. Gear reducer 7 643

32 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Typical Gantry Drive - wheel layout 8 wheels per leg 10 wheels per leg 12 wheels per leg Selection of right size of gear unit for gantry is critical, as the quantity is big

33 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane Gantry Drive Drive system includes typically a motor, a disc brake (or a brake motor), bevel-helical shaft mounted gearbox (key connection or shrink disc), motor flange / motor/brake bracket, torque arm

34 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears

35 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Bevel helical reducer, horizontal hollow shaft mounted Bevel helical reducer, hollow shaft vertical mounted

36 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Helical gear reducer

37 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears STS - Crane Gantry Drive Drive system includes typically a motor, a disc brake (or a brake motor), bevel- helical shaft mounted gearbox (key connection or shrink disc), motor/brake bracket, torque arm

38 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears

39 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Rain Water run in KH 97

40 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Cap Fully covered to protect the brake motor for dusty environment

41 Application: Port Machinery Getriebemotoren \ Antriebselektronik \ Antriebsautomatisierung \ Services Driving the worldIndustrial Gears Motor 18 kW, 2. Gear reducer MC3RLHT02, 3. Motor adaptor and anchoring support (Steel welded) 1 3 2


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