Presentation on theme: "Corrosion Is An Enemy! CHP is a Weapon!"— Presentation transcript:
1Corrosion Is An Enemy! CHP is a Weapon! CS/CSS TASK FORCEMeetingCorrosion Is An Enemy!CHP is a Weapon!LOGIS-TECH
2Use Of CHP Can Be A Significant Part Of The Solution The RealityCORROSION COST DOD $20 + BILLION ANNUALLY!COST OF CORROSION TO ARMY VEHICLES $2.4 BILLION ANNUALLYCOST OF CORROSION TO ARMY MISSILES $1.6 BILLION ANNUALLY!COST OF CORROSION TO ARMY AVIATION $1.2 Billion ANNUALLY!20% OF ALL ELECTRONIC COMPONENT FAILURES RESULT FROM MOISTURE INDUCED CORROSION!“At a time when the nation faces increased financial constraints, it is important for both DOD and Congress to be in a position to weigh the trade-offs between competing requirements and risk associated with degraded equipment readiness, so that they can make sound investment decisions on the use of the funding”GAO Report GAOUse Of CHP Can Be A Significant Part Of The Solution
3ARNG Maintenance Mission Taking Care of Equipment~Takes Care of Soliders~CHP“A Readiness Stabilizer”ARNG Maintenance MissionVaries with Mobilization & DeploymentThe CHP ProgramReduces MaintenanceBacklog Caused byMoisture InducedCorrosion, UnfinancedTechnician ManningLevels, and IncreasedRequirements fromFielding ModernMaintenance-IntensiveSystemsMilitary Tech 40-50%MILTECHCHPSOLIDERSCHP “IS” the 3rd Pillar of MaintenanceTraditional Guardsmen 5%
4BOTH CHP APPLICATIONS ALLOW UNLIMITED ACCESS TO EQUIPMENT! Sheltered (LTP/MLTP) and Unsheltered (OP)Sheltered CHP uses a new or converted shelter as the protection envelope.Fort Pickett, VAFt Riley, KSUnsheltered CHP (OP) uses the vehicle or aircraft to create the protection envelope.BOTH CHP APPLICATIONS ALLOW UNLIMITED ACCESS TO EQUIPMENT!
5CHP Shelter Applications Provide: Protection for entire vehicle and installed equipment from corrosion damage.Regulatory Compliant deferral of all MAINTENANCE ACTIONS while in CHP for up to 60 months.Regulatory Compliant Reporting - Mission ready equipment in CHP remains reportable as mission ready.Significant Cost avoidance in manpower and parts.
7Reducing the Impact on the Supply and Maintenance Pipe Line through Reduced Component RequirementsThe M1A1 Tank Turretcontains electroniccomponents – TotalValue – $596,Cost of a ControlledHumidity Protection(CHP – OP) Systemfor 20 M1 Tanks –$100,Total value of electronic components protected by a single CHP system - $11,936,Failure data shows that USMC II MEF’s 72 M1s experienced and average of 59 failures of these components per year at an annual value of $1,793,Studies confirm 20% of ALL electronic failures result from moisture inducedcorrosion and that CHP is confirmed as eliminating moisture induced corrosion.Reducing LRU failure costs by 20% provides an annual $358,792.00of cost avoidance in parts alone per OP Line.CHP system provides stabile low humidityair to entire turret area
9NGB CHP ProgramInitiated as SBIR Phase II Demonstration by ARNG LOG in 1994 at MN and MS to access CHP capability to:** Reduce maintenance costs** Reduce corrosion damage** Conserve limited resources** Sustain or Increase readinessARNG expanded into full program in 1996 with implementation continuing today.ANG initiated demonstration of CHP in 2005 based on ARNG realized success and need to reduce impacts of corrosion related damage on ANG systems.** F-15/KC135/ AGE at Hickam AFB in 2005** ANG continued implementation in SC for F-16s/C-130ARNG Aviation demonstration initiated in 2010 in VA and SC but full usage delayed due to deployments.On continuous CHP contract since 1994 with contract in effect today.** W9133L-08-D-0017
10Government Confirms Ten-Year CHP 9:1 ROI is Conservative DOD and DHS Expand CHP Implementation to GainResource Control In Constrained EnvironmentUSMC – 102 Systems for tanks, artillery, vehicles at 19 Sites world wide providesimprovements in total readiness while reducing total cost of corrosion.USAF – Implemented 75 systems for F-22, C-130s, F-15s and Pave Hawksat 3 sites with 41 additional systems in approval process.USCG – Implemented 101 systems at 28 sites with plans to outfit entire 211 ACfleet. Dispatch rates up 9% and LRU failures down 4.65% / 1000 flight hrs.USA – Four systems at two sites for Strykers and PREPO Ship Prep.Navy – 16 systems at 12 sites for V22 and EP3 aircraft and electronic equipment storage.Government Confirms Ten-Year CHP9:1 ROI is Conservative
11Leveraging Controlled Humidity Protection Through Enterprise IntegerationREQUIREDACTUALTHE CHP ADVANTAGE100% of assets100% of assetsAdaptive systemsSVESSESS® equipment stagingESS® operationalProtects equipment whennot In useRequires less maintenanceRequires less repair parts< 100% of personnelLow equipment usageFewer maintainers100% of personnelBottom Line: Improves Materiel ReadinessWhile Reducing The Logistics Footprint
13Controlled Humidity Protection Army National Guard Realized a $1.2B dollar cost avoidance benefit for a $75M investment. CHP cited as the most beneficial component of the Corrosion Prevention Program. Ohio NG reported a $32M manpower cost avoidance between FY96-FY08 at Ravenna Depot. In comparing two Avenger units, the unit utilizing controlled humidity protection had 83% fewer Single Stock Fund expenditures.USCG achieved 9% improvement in “dispatch rates” and a reduction of 4.34 failures per 1000 flight hours for 6 avionic components. Implementing CHP fleet-wide.The USMC identifies CHP as a key component of a total Corrosion Prevention Program stating that it:Reduces the need for corrective maintenance,Increases equipment usability and safety,Increases opportunity for training and operations,Reduces the overall total cost of equipment ownership to the Marine Corps, andImproves readiness and decreases maintenance costs.PACAF increasing CHP utilization to meet corrosion-related readiness challenges.
14What Could That Cost Avoidance Buy Annually? ARNG CERTIFIES INITIAL 10 YEARS OFCONTROLLED HUMIDITY PROTECTIONIMPLEMENTATIONPROVIDED $1.2 BILLION in O&M COST AVOIDANCEWhat Could That Cost Avoidance Buy Annually?2,000 additional man years for NGB Maintainers900 M1A1 Fire Control Computers1,153 Fire Control Transmitter Sub-Assemblies for F-16Replacement of the Top10 LRU Failures in each of 143 ANG F-15s36 Million Gallons of JP86 New UH-60 Helicopters4 New F-15 Eagles120 Turn-Key, 10,000 sq ft, CHP Shelter Systems27 turn-key CHP flight line systems to protect 324 ANG Aircraft1200 turn-key CHP OP systems to protect 24,000 NGB vehicles
15Environment Stabilization System-ESS® Envelope(New or Existing Structuresor the Equipment Body)2. Air Dehydration Units(Fixed, Mobile and Single)3. Super Flight Line Electrical Distribution System(SFLEDS)7121212
16CHP Stops Corrosion Verifiable Performance 4. Data Acquisition and Control SystemsCHP Stops CorrosionRate Of Corrosionand providesVerifiable PerformanceAVG. RH IN U.S.% RH09 Apr May 12GuardianTMData Acquisitionand Control SystemRemote Monitoring Via Internet
175. Full Service Support Network Established Worldwide Over 1350 dehumidification systems installed at355 sites in 43 States and 15 overseas locationsService SiteService OfficeCorporate HQField Office5,443,459 s.f. sheltered CHP and 5223 vehicles OP/SVESS®GreeceBahrainGermanySouth KoreaJapanTaiwanOkinawaPuerto RicoDiego GarciaVirgin IslandsQatarSpainGuamIraqAfghanistan