Presentation is loading. Please wait.

Presentation is loading. Please wait.

Hybrid Vehicle Operation and Diagnosis Training Hybrid Vehicle Operation and Diagnosis Course Code 30N10T1.

Similar presentations


Presentation on theme: "Hybrid Vehicle Operation and Diagnosis Training Hybrid Vehicle Operation and Diagnosis Course Code 30N10T1."— Presentation transcript:

1 Hybrid Vehicle Operation and Diagnosis Training Hybrid Vehicle Operation and Diagnosis Course Code 30N10T1

2 Hybrid Vehicle Operation and Diagnosis Training Instructor Information u Instructor Name Here u Instructor information here

3 Hybrid Vehicle Operation and Diagnosis Training Course Description u Two Day Course u Designed to provide students with hands-on activities to learn and improve their skills on hybrid vehicles. u All classroom activities are guided by worksheets.

4 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Requirements u Hybrid Vehicle Training Web Course 30N26W1

5 Hybrid Vehicle Operation and Diagnosis Training Course Requirements u Each student will complete a written post test that will require a minimum score of 80% to pass u Each student will complete a pass or fail hands on evaluation

6 Hybrid Vehicle Operation and Diagnosis Training Course Objectives u Describe Ford and Lincoln-Mercury Hybrid Vehicle Components and Operation u Describe unique hybrid vehicle safety procedures u Perform visual inspections and selected tests on various hybrid vehicle components u Diagnose hybrid vehicle performance concerns u Perform tests to verify hybrid vehicle concerns and identify causes of these concerns u Perform hybrid vehicle service procedures

7 Hybrid Vehicle Operation and Diagnosis Training Course Agenda u LESSON ONE: –Introductions, Safety Briefing, Prerequisite Review, Lesson 1 Workstations u LESSON TWO –Lesson 2 Workstation Reviews, Lesson 2 Workstations, Final Review, Post-Test

8 Hybrid Vehicle Operation and Diagnosis Training History of Ford Electric and Hybrid Vehicles

9 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review

10 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 1. What components are cooled by the M/E cooling system? u The TCM u eCVT u DC/DC Converter

11 Hybrid Vehicle Operation and Diagnosis Training ME Cooling System

12 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 2. What internal engine components are unique on the Hybrid gasoline engine, and why? The intake camshaft is unique because the engine uses the Atkinson cycle. Pistons are domed to create higher compression. The intake camshaft is unique because the engine uses the Atkinson cycle. Pistons are domed to create higher compression.

13 Hybrid Vehicle Operation and Diagnosis Training Unique Engine Components

14 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 3.What is the function of the DC/AC inverter? A.To reduce HV battery voltage to charge the low voltage battery. B.To convert 12 volt DC voltage to 110 AC voltage. C.To convert 330 or 275 DC voltage (vehicle dependant) to 110 AC voltage. D.There is no DC/AC inverter on hybrid vehicles.

15 Hybrid Vehicle Operation and Diagnosis Training DC/AC Inverter 2010 Fusion/Milan

16 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 4. What type of cooling system does the Fusion/Milan use to cool the HV battery? A.Cabin air drawn into the battery compartment by a fan. B.An AUX A/C system that is connected to the air conditioning system. C.An independent A/C system that is driven by the gasoline engine. D.A fan that draws outside air into the battery compartment.

17 Hybrid Vehicle Operation and Diagnosis Training Battery Pack Cooling u Fusion/Milan HVBP Cooling Fan

18 Hybrid Vehicle Operation and Diagnosis Training Battery Pack Cooling u Escape/Mariner AUX A/C HVBP Cooling System

19 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 5. Where is the HV fuse located on both the Escape/Mariner and Fusion Milan? u The HV fuse is located inside the service disconnect switch on both vehicles

20 Hybrid Vehicle Operation and Diagnosis Training Service Disconnect Switches On the Fusion/Milan it is located beneath the rear passenger seat on the battery case On the Escape Mariner it is located on the battery case beneath the rear battery cover

21 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 6. Which of the functions listed below is performed by the shift cable? A.Engages the eCVT in Drive. B.Engages the eCVT in Reverse. C.Engages the parking pawl. D.All of the above.

22 Hybrid Vehicle Operation and Diagnosis Training Hybrid TR Sensor Fusion /Milan TR Sensor Escape/Mariner TR Sensor

23 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 7. Which components are part of the hybrid vehicle high voltage system?

24 Hybrid Vehicle Operation and Diagnosis Training Traction Battery u Traction Battery also called High Voltage Battery Pack (HVBP) Fusion/Milan HVBP Escape/Mariner HVBP

25 Hybrid Vehicle Operation and Diagnosis Training eCVT u Traction Motor/Generator Motor called the Electronic Continuously Variable Transmission (eCVT)

26 Hybrid Vehicle Operation and Diagnosis Training High Voltage Cables u High Voltage (Orange) Cables

27 Hybrid Vehicle Operation and Diagnosis Training DC/DC Converter u DC/DC Converter Fusion/Milan DC/DC Converter Escape/Mariner DC/DC Converter

28 Hybrid Vehicle Operation and Diagnosis Training Electric A/C Compressor u Electric A/C Compressor (if equipped)

29 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 8. What measures were taken in the design of hybrid vehicles to prevent current leakage from the HV battery? There is no ground between the HV battery and the vehicle chassis

30 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 9. What type of EPAS systems can be found on hybrid vehicles? A. Remote PSCM rack-type system B. Column mounted EPAS system C. Rack mounted PSCM EPAS system D. All of the above.

31 Hybrid Vehicle Operation and Diagnosis Training EPAS Systems on Hybrids u Insert photos of EPAS systems

32 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 10. What is the purpose of the regenerative braking system? Regenerative braking converts energy that would otherwise be lost to friction, into voltage that is sent to the HV battery Regenerative braking converts energy that would otherwise be lost to friction, into voltage that is sent to the HV battery

33 Hybrid Vehicle Operation and Diagnosis Training Regenerative Braking

34 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 11. What unique information is displayed on the Escape/Mariner Hybrid tachometer? Not only does the tach display gasoline engine rpm, but also indicates when the vehicle is operating on electric power only Not only does the tach display gasoline engine rpm, but also indicates when the vehicle is operating on electric power only

35 Hybrid Vehicle Operation and Diagnosis Training Escape/Mariner Tachometer

36 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 12. Where is the gasoline engine starter motor located on a hybrid vehicle? A. At the rear of the engine lower right side B. It is integrated into the FEAD system C. Near the front left side of the engine D. None of the above

37 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 13. What control module adjusts the contributions of the gasoline engine, the traction motor and generator during hybrid operation? A. PCM B. TCM C. BCM D. PSCM

38 Hybrid Vehicle Operation and Diagnosis Training TCM/eCVT OPERATION Transaxle Control Module (TCM) adjusts contribution of each by changing speed and direction of planetary sun gear Gasoline Engine Connected to Planetary Carrier Traction Motor Connected to Planetary Ring Gear Generator Connected to Planetary Sun Gear

39 Hybrid Vehicle Operation and Diagnosis Training TCM/eCVT OPERATION

40 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 14. The A/C compressor on a 2008 Escape/Mariner hybrid vehicle is _________________ (select the best answer from the list below). A. Driven by the FEAD of the gasoline engine B. A swashplate type pump C. Electrically driven D. A scroll type pump

41 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 15. What is the function of the high voltage interlock ? A. To prevent the vehicle from being started in any gear but Park of Neutral.. B. To disable the high voltage system if any HV connectors are disconnected. C. To prevent the vehicle from being placed into gear without the brake pedal being depressed. D. All of the above

42 Hybrid Vehicle Operation and Diagnosis Training High Voltage Interlock Circuit

43 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 16. What is the service interval for the air cleaner on the 2010 Fusion/Milan? u Lifetime so there is no service interval

44 Hybrid Vehicle Operation and Diagnosis Training 2010 Fusion/Milan Air Filter

45 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 17. When the service disconnect switch is removed from a Fusion/Milan Hybrid vehicle, which of the following components will still have high- voltage current running to them (select all that apply)? A. The BPSM B. The BECM C. The DC/DC Converter D. The High-Voltage Low-Current Fuse

46 Hybrid Vehicle Operation and Diagnosis Training Battery Pack Sensor Module (BPSM)

47 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 18. What system provides power to the A/C compressor on the Fusion/Milan Hybrid? A. The high-voltage high-current system B. The 12-volt system C. The high-voltage low-current system D. The gasoline engine

48 Hybrid Vehicle Operation and Diagnosis Training High-Voltage Low-Amperage System

49 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 19. What component on the Fusion/Milan hybrid performs the same function as the inertia switch on the Escape/Mariner Hybrid? The Restraints Control Module (RCM) The Restraints Control Module (RCM)

50 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 20. A customer needs information on the operation of the instrument cluster in their 2010 Fusion. Where can you direct them to get an interactive tutorial for the operation if the IC? u The IC has a tutorial feature that explains the operation and interpretation of the IC gauges and symbols

51 Hybrid Vehicle Operation and Diagnosis Training Fusion/Milan Instrument Cluster (IC) u Insert art of menu on IC

52 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 21. What type of conventional brake system is used on 2009 MY and later Escape/Mariner and 2010 Fusion/Milan Hybrids? A. Simulation Brake Activation system B. Electronic Hydraulic Brake system C. Hydro Boost D. Hydro Max

53 Hybrid Vehicle Operation and Diagnosis Training Simulation Brake Activation (SBA)

54 Hybrid Vehicle Operation and Diagnosis Training Prerequisite Review 22. What type of conventional brake system is used on Escape/Mariner Hybrids? A. Simulation Brake Activation system B. Electronic Hydraulic Brake system C. Hydro Boost D. Hydro Max

55 Hybrid Vehicle Operation and Diagnosis Training Electronic Hydraulic Brakes (EHB)

56 Hybrid Vehicle Operation and Diagnosis Training High Voltage Safety

57 Hybrid Vehicle Operation and Diagnosis Training Hybrid Electrical Safety Training u High Voltage Warning Label

58 Hybrid Vehicle Operation and Diagnosis Training Battery System Warnings u Batteries produce EXPLOSIVE gases u Ni-MH Batteries –Contain Potassium Hydroxide –Avoid Skin, Eyes, Respiratory Contact u High Voltage Component Repair –ONLY done by trained Personnel

59 Hybrid Vehicle Operation and Diagnosis Training High Voltage Hazards  Hazard One: Electric Shock Muscle Contraction Fibrillation Tissue Damage

60 Hybrid Vehicle Operation and Diagnosis Training High Voltage Hazards  Hazard Two: Arcing –The primary danger of this hazard is the burn that a person can receive. The heat at each end of an arc reaches up to and beyond 35,000°F. –Arcing can result in insulation damage, melting of conductors, and the vaporization of metal.

61 Hybrid Vehicle Operation and Diagnosis Training High Voltage Hazards  Hazard Three: Blast –Electric blast is the pressure expansion caused by an arc. The expansion is actually the rapid heating of the surrounding air and the boiling of a metal, usually copper. Both expand at incredible proportions under the intense heat of an arc. Copper expands by a factor of 67,000 when vaporized.

62 Hybrid Vehicle Operation and Diagnosis Training Electrical Accidents u Unsafe Equipment or Installation u Unsafe Work Areas u Unsafe Acts by Workers

63 Hybrid Vehicle Operation and Diagnosis Training Driver Response to Accident If possible, carry out the following steps in the event of a collision, fire or some other emergency situation. However, never endanger yourself or others who are near the vehicle. 1.Stop and put the gear selector in the Park (P) position. 2.Turn the ignition switch to the OFF position and remove the key. 3.Set the parking brake. 4.Exit the vehicle. 5.Contact crash/fire/rescue emergency personnel and inform them of the type of vehicle (Hybrid) and the nature of the emergency.

64 Hybrid Vehicle Operation and Diagnosis Training Accident Prevention u Buffer Zone

65 Hybrid Vehicle Operation and Diagnosis Training Accident Prevention u High Voltage Safety Gloves

66 Hybrid Vehicle Operation and Diagnosis Training Glove Suppliers u Reed City Power Line Supply 420 S Roth St Reed City, MI

67 Hybrid Vehicle Operation and Diagnosis Training Accident Prevention u Face Shield

68 Hybrid Vehicle Operation and Diagnosis Training Accident Prevention u Safety Hook

69 Hybrid Vehicle Operation and Diagnosis Training Accident Prevention u See list 1 through 34 in Student Guide

70 Hybrid Vehicle Operation and Diagnosis Training First Aid Procedures  First Aid for Electric Shock  Cardio-Pulmonary Resuscitation (CPR) When to Use CPR When to Use CPR Where to Get CPR Training Where to Get CPR Training

71 Hybrid Vehicle Operation and Diagnosis Training Fire Prevention u Shop Cleanliness u Fire Resistant Storage Compartments u Keep Flammable Material Away Liquids, Rags, Cleaning Solvents, Etc… Liquids, Rags, Cleaning Solvents, Etc…

72 Hybrid Vehicle Operation and Diagnosis Training Classes of Fire u Class A –Typical Fire u Class B –Chemical Fire u Class C –Electrical

73 Hybrid Vehicle Operation and Diagnosis Training Types of Fire Extingushers u Types of Fire Extinguishers –Water –Regular Dry Chemical –Multi-Purpose Dry Chemical –Carbon Dioxide (CO 2 )

74 Hybrid Vehicle Operation and Diagnosis Training Fire Extinguisher Ratings u Light Hazard2A, 5B:C or greater (possibility of small fires) u Ordinary Hazard2A, 10B:C or greater (possibility of moderate fires) u Extra Hazard4A, 40B:C or greater (possibility of severe fires)

75 Hybrid Vehicle Operation and Diagnosis Training Emergency Responder Guides u Emergency Responder Guides are available on the PTS Website u A copy of the 2010 Fusion/Milan Emergency Responder Guide can be found in the back of the student guide.

76 Hybrid Vehicle Operation and Diagnosis Training Responder Guides

77 Hybrid Vehicle Operation and Diagnosis Training Responder Guides

78 Hybrid Vehicle Operation and Diagnosis Training Responder Guides

79 Hybrid Vehicle Operation and Diagnosis Training Responder Guides

80 Hybrid Vehicle Operation and Diagnosis Training Lesson One Workstations Workstation 1 Written– Escape/Mariner Component Location and Operation Workstation 2 Hands On – Fusion/Milan Component Location and Operation Workstation 3 Written High Voltage Safety Quiz Use CMT Active Student Program shortcut to launch the service information.


Download ppt "Hybrid Vehicle Operation and Diagnosis Training Hybrid Vehicle Operation and Diagnosis Course Code 30N10T1."

Similar presentations


Ads by Google