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This plan covers The design, implementation, installation, integration and commissioning of the Central Instrumentation & Control System (CODAC, CIS and.

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Presentation on theme: "This plan covers The design, implementation, installation, integration and commissioning of the Central Instrumentation & Control System (CODAC, CIS and."— Presentation transcript:

1 This plan covers The design, implementation, installation, integration and commissioning of the Central Instrumentation & Control System (CODAC, CIS and CSS) The definition, support, maintenance and enforcement of standards for and interfaces to Plant Systems Instrumentation & Control This plan does NOT cover The development, installation and commissioning of Plant Systems Instrumentation & Control Any activities after First Plasma (operation, upgrades, decommissioning) Scope

2 We need a good description of required work and deliverables We need a schedule, up to first plasma, linked to milestones in the Integrated Project Schedule We need required staff profile in time and skills We need to identify required contracts and when they are needed taking into account tendering time We need an accurate cost estimate Objectives

3 Divide the required Central I&C work in major tasks Identify deliverables (as defined in Product Breakdown Structure) for each major task Identify required deliverables to meet key milestones as defined in the Integrated Project Schedule Identify required resources, both capital costs (contracts) and IO staff Assign staff (existing and new) to tasks with clear objectives and responsibilities Strategy

4 IPS v2.2, May 16, /2012: Start factory test 07/2013: Start installation control infrastructure 11/2013: Start commission cooling water heat rejection system (first Plant System) 06/2014: Control building ready 10/2015: Completion of tokamak basic assembly 06/2017: Start integrated commissioning 01/2018: Final integrated tokamak commissioning 07/2018: ITER First Plasma Key Milestones and Major Tasks Major Tasks Task 1 – CODAC Core Systems Task 2 – Interface Plant Systems I&C Task 3 – Network Infrastructure Task 4 – CODAC Servers Task 5 – Central Interlock System Task 6 – CODAC Application Systems Task 7 – Central Safety System Task 8 – Control Room Task 9 – Integration and Verification Task 10 – Commissioning

5 CODAC Core Systems comprise the hardware and software required to interface and test Plant System I&C. HW platforms: Plant System Host and Mini CODAC SW: Communication middleware, PS self description schemas and tools, SCADA functionality; logging, alarming, error handling, reporting, configuration, database and HMI. Supply and delivery of Plant Systems Hosts and High Performance Networks interfaces Deliverables SP – Slow control PSH45-07-PS – Generic PS software FP – Fast control PSH45-07-EL – Error and trace logging MC – Mini CODAC45-07-AH – Alarm handling SM – Plant simulator45-07-LD – Live database PS – PSH OS45-07-VB – Visualization builder SS – Server OS45-07-RG – Report generator CM – Communication. Middleware45-10-SD – PS self description Schedule IPS constrain: Factory Acceptance Test to commence 01/2012 Yearly releases to start 12/2009 Resources To be disclosed after consolidation Task 1: CODAC Core Systems

6 Define, support and enforce Plant Systems I&C standards. Interface closely with and review PS I&C development. Regular releases of Plant Control Design Handbook and supporting documents. Active participation in SRD, S-ICD, DDD, PA and design reviews. Follow closely the design, manufacture and testing of Plant Systems I&C. Active participation in Factory Acceptance Tests and Site Acceptance Tests. Deliverables SC – Catalogue of standard components45-12-PS – Programming Standards NL – Naming and labeling45-12-VA – S/W versioning and Archive Plant Control Design Handbook Plant System Profile Database Review Reports Schedule IPS constrain: Links to Detailed Procurement Arrangement schedule. Yearly releases of PCDH linked to Core Systems releases Resources To be disclosed after consolidation Task 2: Interface Plant Systems I&C

7 The Network Infrastructure comprises site cabling, hutches, switches and other equipments in network hutch cubicles. Networks to be designed including technology and transport media. Coordination with PO/CCS to reserve volume for hutches as well as cable trenches. Large procurement and installation contract. Installation requires close coordination with CCS and SSEPN (power cable installation) Deliverables ON – Plant Operation Network (PON)45-02-EN – Event Handling Network (EDH) TN – Time Communication Network (TCN)45-02-AN – Audio Video Network (AVN) SN – Synchronous Databus Network (SDN)45-05-BI – Technical building infrastructure Schedule IPS constrain: Start installation of control infrastructure 07/2013 Internal milestones: Network design completed 01/2011, Network infrastructure completed (12/2014) Resources To be disclosed after consolidation Task 3: Network Infrastructure

8 CODAC Servers comprise all computers installed in the computer and control rooms in the control building. Definition and procurement. Due to the long timeline and fast technology evolution for this type of equipment it is foreseen that CODAC Servers will be updated before First Plasma. Deliverables FS – File Servers45-01-PS – PS Support Server DS – DB Servers & Storage45-01-FC – Fast Feedback Controller AS – Application Servers45-01-WS – Work Stations Schedule IPS constrain: Control building ready 06/2014 Internal milestones: Start definition of servers (06/2012), MCR operational (06/2015), Start upgrading servers (06/2017) Resources To be disclosed after consolidation Task 4: CODAC Servers

9 The Central Interlock System comprises the hardware and software to implement inter Plant Systems interlocks. Provides, together with local Plant System Interlock System, the machine protection system. Definition, design, implementation, procurement, installation and commissioning of CIS. Aim is to have CIS installed at the time of first Plant System arrival. Deliverables EA – Events & Action46-02-MC – Operation Control Room MO – Monitoring46-02-EX – Physics Control Room NW – Network46-02-BC – Back-up Control Room BL – Building (PBS 46 is under re-consideration) Schedule IPS constrain: Start commission cooling water heat rejection system 11/2013. Central Interlock System to be released yearly starting 07/2013 Resources To be disclosed after consolidation Task 5: Central Interlock System

10 CODAC Application Systems comprise all software running on the CODAC Servers. Functionality comprises everything required to integrate all Plant Systems and to operate ITER. Reuse middleware and frameworks delivered from CODAC Core Systems. Deliverables OG – Operation Request Gateway45-10-OC – Operation Configuration VA – Visualization Applications45-10-CL – Configuration and Location DB PC – Plasma Feedback Control45-10-BT – System Deployment Tool SS – Supervision System45-11-DT – Diagnostic Tools SM – Schedule Management45-11-MT – Maintenance Tools PS – PS Specific Applications45-11-NT – Network Monitoring Tools DA – Data Archiving45-11-RT – Regression Testing Tools DR – Data Retrieval45-11-ST – Plant Simulator Tools CC – CODAC Configuration Schedule IPS constrain: Start commission cooling water heat rejection system 11/2013. Internal Milestones: CODAC and CIS Integration Phase 1 (07/2013), MCR Operational (01/2015) CODAC Application System to be released yearly starting 12/2012 Resources To be disclosed after consolidation Task 6: CODAC Application Systems

11 The Central Safety System comprises the hardware and software to implement safety monitoring and functions Central safety monitoring available at the time of first Plant System arrival. Central safety functions will be added later. Deliverables EA – Central Safety Events & Action48-02-XX – Fire Safety System MO – Central Safety Monitoring48-04-BL – Buildings NW – Central Safety Network48-04-MC – Operation Control Room EA – Central Access Control Events & Actions48-04-EX – Physics Control Room MO – Central Access Control Monitoring48-04-BC – Back-up Control Room NW – Central Access Control Network (PBS 48 is under re-consideration) Schedule IPS constrain: Start integrated commissioning 07/2017. Internal Milestone: CODAC, CIS and CSS ready (01/2017) Central Interlock System to be released yearly starting 07/2014 (monitoring) and 12/2016 functions Resources To be disclosed after consolidation Task 7: Central Safety System

12 Control Room comprises MCR and ECR in the control building with equipments required to operate ITER Definition and procurement of equipments in Main Control Room (MCR) and Experimental Control Room (ECR). Equipments comprise screens, input devices, large screens, cabling and furniture. Coordination with PO/CCS to define volume, false floors, penetrations, cooling etc. Deliverables CI – Control Room Infrastructure Schedule IPS constrain: Control building ready 06/2014 Internal milestones: MCR operational (01/2015) Resources To be disclosed after consolidation Task 8: Control Room

13 Final Integration and Verification of CODAC, CIS and CSS. Support ITER integration activities. It is important to separate development and integration. Integration has a different role and shall be carried out by a different team. Integration team received the system from development team and hand it over to commissioning team at completion. Deliverables PBS 45 – CODAC PBS 46 – Central Interlock System PBS 48 – Central Safety System Schedule IPS constrain: Start integrated commissioning 06/2017, Final integrated tokamak commissioning 01/2018 Internal milestones: CODAC, CIS and CSS ready (01/2017) Resources To be disclosed after consolidation Task 9: Integration and Verification

14 Commissioning of CODAC, CIS and CSS. Verification of all functional and non-functional requirements. It is important to separate integration and commissioning. Commissioning has a different role and shall be carried out by a different team. Commissioning team received the system from integration team and hand it over to operation team at completion. Deliverables PBS 45 – CODAC PBS 46 – Central Interlock System PBS 48 – Central Safety System Schedule IPS constrain: Final integrated tokamak commissioning 01/2018, First Plasma 07/2018 Resources To be disclosed after consolidation Task 10: Commissioning

15 Tentative Schedule

16 IPS: Start factory test

17 Tentative Schedule Internal milestone: Network design completed Internal milestone: Network infrastructure completed IPS: start commissioning IPS: control building ready

18 Tentative Cost – Not consolidated Internal resources (IO staff) Capital cost (contracts, external staff)

19 Conclusion We have started developing an implementation plan for CODAC, Central Interlock System and Central Safety System This plan will need to be consolidated during the next couple of months before being distributed This plan will need to be re-aligned should there be any new releases of the Integrated Project Schedule We believe that with such a plan it will be easier for us to focus our efforts and secure the required resources to meet our objectives


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