7 Installation Responsibilities List Henny Penny LOV FryerInstallation Responsibilities ListElectrician1) Connect exhaust fan electrical power connections and interlocks.2) Test and check fan interlock circuit for proper operation with fryer(s).Plumber:1) If gas fryers, assemble and connect gas manifold to flexible gas connection provided.2) Assure proper gas pressure is present.
8 Installation Responsibilities List Henny Penny LOV FryerInstallation Responsibilities ListStore Responsibilities:IMPORTANT: Please note that the LOV fryer is not a plug and play fryer. You must have your local FASC conduct start up and training prior to use. Please carefully coordinate the installation, check out and training. This must be accomplished in the proper order and immediately after one another. This is especially vital for replacement fryer installations. FASC start up and training must always occur on the same trip.
9 Installation Responsibilities List Henny Penny LOV FryerInstallation Responsibilities ListStore Responsibilities: ContinuedCoordinate the Fryer Check Out and Training with FASC prior to installation.2) Notify and schedule RTI if the location is a bulk oil location. Note: RTI will require an additional two hours of prep time per fryer prior to the FASC check out.3) Order Magnesol Filter pads to have on hand for training. Magnesol Universal Pad Kit #
10 Installation Responsibilities List Henny Penny LOV FryerInstallation Responsibilities ListStore Responsibilities: Continued4) Install Fryer: The Store is responsible to have fryer installed by KES or other service agent.a) Uncrate fryer and install per installation procedures in manualb) Level the fryerc) Verify line powerd) Dispose of old fryer if applicablee) Rinse and dry vats5) Arrange to have key personnel available to attend two hour training session with FASC immediately after start-up.
11 Installation Responsibilities List Henny Penny LOV FryerInstallation Responsibilities ListBasic Function of FASC Start UP: (Complete Checklist will be signed by manager)1) Ensure fryer is properly fit restrained and level in accordance with specification2) Perform SETUP on all computers.3) GAS fryers, check incoming gas flow pressure with all vat burners on (Natural Gas: 4-6” W.C; LP Gas: 11-14” ) ELECTRIC fryers ensure applied voltage matches the rating plate..4) Test and confirm Auto Top Off system is working properly
12 Installation Responsibilities List Henny Penny LOV FryerInstallation Responsibilities ListBasic Function of FASC Start UP: (Complete Checklist will be signed by manager) Continued5) Verify that all filter parts (filter pan, filter screen, filter pad, hold-down ring, crumb tray, and O-rings) are present. Visually inspect the oil drain and return system to ensure all connections are tight. Perform filter cycle and verify operation.6) Heat up each vat and confirm recovery time is less than (1:40 electric) (2:25 gas).
13 Installation Responsibilities List Henny Penny LOV FryerInstallation Responsibilities ListBasic Function of FASC Training: (Complete checklist will be signed by manager)1) Basic Overview of LOV Fryer concept & hands on demonstration of the following:2) AIF Filter Operation3) Maintenance Filter Operation4) Filter Pan Cleaning5) Control programming6) Shortening Disposal7) Deep Clean Process8) Special Manager Information Mode
29 Summary The controller has a left and right side control. The Heat light LED lights when calling for heat.Touch the “1” button to start/stop and answer “YES”.Touch the “2” button to start/stop and answer “NO”.The control display will show numerous messages.The power button turns the assigned control and heating element off.Use the Product button’s to select the desired product.The Filter pushbuttons are used for information mode and the filtering mode.The Information pushbutton will show the recovery time.
40 LVE Automatic Filtering (AIF) Filter Pan Assembly1234561. Filter Ring2. Crumb Basket3. Filter Pan Cover4. Filter Pad5. Filter Screen6. Drain Pan
41 LVE Automatic Filtering (AIF) Filter Pan Assembly
42 Filter Pan Installation LVE Automatic Filtering (AIF)Filter Pan Installation
43 LVE Automatic Filtering (AIF) Auto Filter CyclePULLFR FRIESA cook cycle has ended, “PULL” is displayed touch “1” and remove product
44 LVE Automatic Filtering (AIF) Auto Filter CycleFLTR NOW“Filter Now” ? will display
45 LVE Automatic Filtering (AIF) Auto Filter CycleYES NOSelect 1 for YES or 2 for NO
46 LVE Automatic Filtering (AIF) Auto Filter Cycle* SKIM *“SKIM” will prompt the operator to remove particles from the oil.
47 LVE Automatic Filtering (AIF) Auto Filter CycleCONFIRM“CONFIRM” will display, select 1 to verify particles have been removed.
48 LVE Automatic Filtering (AIF) Auto Filter CycleDRAINING“DRAINING” will display and the frypot will automatically empty.
49 LVE Automatic Filtering (AIF) Auto Filter CycleWASHING“WASHING” indicates the frypot is automatically rinsing.
50 LVE Automatic Filtering (AIF) Auto Filter CycleFILLING“FILLING” indicates the frypot is automatically refilling with oil.
51 LVE Automatic Filtering (AIF) Auto Filter CycleLOW“LOW” indicates the fryer is heating to normal frying temperature.
52 LVE Automatic Filtering (AIF) Auto Filter CycleFR FRY“FR FRY” (or other) indicates the fryer is ready to use.
53 LVE Automatic Filtering (AIF) SummaryAssemble and install the drain panSelect “Yes” when “Filter Now” is displayed“Skim” the oil and remove large particlesAllow fryer to refill oil and reheat before further operation
54 LVE Maintenance Filter 2.Maint Filter?Manually select option # 2 in the filter menu, then follow control prompts to complete the filter cycle. This needs to completed at least one time per day.
59 RTI 3 way valve and hose connections. RTI SystemRTI 3 way valve and hose connections.
60 LVE Error Codes E-4 CPU Too Hot E-5 Software High Limit (oil too hot) E-5 Software High Limit (oil too hot)E-6 Main temperature probe failure E-6A = open circuit, E-6B = short circuit.E-10 Mechanical high limit trippedE-18 Level Sensor Failed (*repeats every hours -- see below) Each vat has 2 level probes: E-18A = left probe failed E-18B = right probe failed E-18C = both probes failed
61 LVE Error Codes E-20 Gas Ignition Failure (Gas fryers only) E-20A - no draft / vacuum switch not closedE-20B - ignition failure - pilot flame did not light after sparking for 90 secondsE-21 Slow Recovery (Slow Heat-up) McDonald's has specified that we time the heat-up from 250°F to 300°F for every cold start (turn on with temp. < 200°F)
62 LVE Error Codes E-31 Heating Elements Up (Elec fryers only) User had the heating elements up when they shouldn't be (or switch not adjusted right)E-41 Data LossE-46 EEPROM memory write failed EEPROM chip on the CPU board is where we store programmed settingsE-47 A-to-D failure - Problem with the analog-to-digital converter chip on the CPU board. Could be due to a failure of the 12-volt DC supply.
63 LVE Error Codes E-48 Inputs Failure - (very rare) E-54c - Temperature circuit input failure - very rare - amplified and unamplified temperature circuits do not agree.E-60 - Communications with AIF board have failed (*repeats every 4 hours -- see below) (AIF board dead? Cable unplugged? 1.5 volt fuse blown?)E-70C - Drain interlock jumper missing. We don't have a drain switch, so we should have a loop of wire in the wiring harness to complete the interlock circuit.
64 LVE Error CodesE-81 E-STOP button activated European units *do* have E-stop buttons. All other units should have a loop of wire in the connector on the AIF board where the E-Stop button used to be connected. (Same connector as drain pan sw)*E-18 and E-60: "Repeats every 4 hours":The E-18 (Level Sensor Failed) and E-60 (AIF Comm Failed) error messages can be cleared by pressing the checkmark button, and then normal fryer operation is allowed even if the fault condition continues. (Of course, auto-topoff and filtering functions would be unavailable.)
65 LVE Error CodesFor ELEC fryers, heat-up time should be < 1:40 (1 min. 40 sec) For GAS fryers, heat-up time should be < 2:45 (2 min. 45 sec)For first slow heat-ups, error message is "E-21 RECOVERY FAULT"For two consecutive slow heat-ups, the error message is "E-21 RECOVERY FAULT CALL SERVICE". The user can press the Checkmark button to clear the error message, but the message will repeat every hour until a service tech clears it out in the Level 3 menu, or until the fryer executes a successful heat-up.
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