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1. 2 Welcome! Henny Penny World Headquarters 3 - Class Schedule - Training Materials (Books & CD’s) - Safety & Exits - Breaks - Restrooms - Smoking Areas.

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Presentation on theme: "1. 2 Welcome! Henny Penny World Headquarters 3 - Class Schedule - Training Materials (Books & CD’s) - Safety & Exits - Breaks - Restrooms - Smoking Areas."— Presentation transcript:

1 1

2 2 Welcome! Henny Penny World Headquarters

3 3 - Class Schedule - Training Materials (Books & CD’s) - Safety & Exits - Breaks - Restrooms - Smoking Areas - Telephones - Pagers & Cell Phones

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5 5

6 6

7 7 Henny Penny LOV Fryer Installation Responsibilities List Electrician 1) Connect exhaust fan electrical power connections and interlocks. 2) Test and check fan interlock circuit for proper operation with fryer(s). Plumber: 1) If gas fryers, assemble and connect gas manifold to flexible gas connection provided. 2) Assure proper gas pressure is present.

8 8 Henny Penny LOV Fryer Installation Responsibilities List Store Responsibilities: IMPORTANT: Please note that the LOV fryer is not a plug and play fryer. You must have your local FASC conduct start up and training prior to use. Please carefully coordinate the installation, check out and training. This must be accomplished in the proper order and immediately after one another. This is especially vital for replacement fryer installations. FASC start up and training must always occur on the same trip.

9 9 1)Coordinate the Fryer Check Out and Training with FASC prior to installation. 2) Notify and schedule RTI if the location is a bulk oil location. Note: RTI will require an additional two hours of prep time per fryer prior to the FASC check out. 3) Order Magnesol Filter pads to have on hand for training. Magnesol Universal Pad Kit # Henny Penny LOV Fryer Installation Responsibilities List Store Responsibilities: Continued

10 10 5) Arrange to have key personnel available to attend two hour training session with FASC immediately after start-up. Henny Penny LOV Fryer Installation Responsibilities List 4) Install Fryer: The Store is responsible to have fryer installed by KES or other service agent. a) Uncrate fryer and install per installation procedures in manual b) Level the fryer c) Verify line power d) Dispose of old fryer if applicable e) Rinse and dry vats Store Responsibilities: Continued

11 11 Basic Function of FASC Start UP: (Complete Checklist will be signed by manager) 1) Ensure fryer is properly fit restrained and level in accordance with specification 2) Perform SETUP on all computers. 3) GAS fryers, check incoming gas flow pressure with all vat burners on (Natural Gas: 4-6” W.C; LP Gas: 11-14” ) ELECTRIC fryers ensure applied voltage matches the rating plate.. 4) Test and confirm Auto Top Off system is working properly Henny Penny LOV Fryer Installation Responsibilities List

12 12 5) Verify that all filter parts (filter pan, filter screen, filter pad, hold-down ring, crumb tray, and O-rings) are present. Visually inspect the oil drain and return system to ensure all connections are tight. Perform filter cycle and verify operation. 6) Heat up each vat and confirm recovery time is less than (1:40 electric) (2:25 gas). Henny Penny LOV Fryer Installation Responsibilities List Basic Function of FASC Start UP: (Complete Checklist will be signed by manager) Continued

13 13 Henny Penny LOV Fryer Installation Responsibilities List Basic Function of FASC Training: (Complete checklist will be signed by manager) 1) Basic Overview of LOV Fryer concept & hands on demonstration of the following: 2) AIF Filter Operation 3) Maintenance Filter Operation 4) Filter Pan Cleaning 5) Control programming 6) Shortening Disposal 7) Deep Clean Process 8) Special Manager Information Mode

14 14 LVE Electronic Control

15 15 FR FRIES The electronic control panel is a pushbutton control that includes a left and a right side control feature. Left and Right Control

16 16 The Full Vat controller provides an assigned product timer for left and right side Baskets that share a common single Vat. Full Vat Controller

17 17 Split Vat Controller The Split Vat controller provides a product timer for individual left and right side Vats. A Split Vat can accommodate one basket.

18 18 The “heat light” LED’s light when the control calls for heat. Heat Light LED

19 19 The number one pushbutton is used to start and stop a Product cook cycle. It is also used to answer “Yes”. Number 1 Pushbutton

20 20 The number two pushbutton is used to start and stop a Product cook cycle. It also is used to answer “No” to a prompt. Number 2 Pushbutton

21 21 Digital Display FLTR NOW The electronic control visually displays programming, product cook cycle, filtering, and other information and messages. FR FRIES

22 22 The power button turns the associated controller on or off. Power Button

23 23 Press a product button to select a specific product. Product Pushbutton

24 24 Touch the “Temperature” pushbutton to view the current oil temperature. Temp Pushbutton

25 25 Filter Pushbuttons Pressing one “Filter” pushbutton will get you access to the filter menu, pressing both “Filter” pushbuttons will get into the Henny Penny Info Mode.

26 26 Info Pushbutton Touch the “Information” pushbutton to view the recovery time, access managers info mode, and toggle between languages.

27 27 Level 1 programming: Access Code Product Programming AIF Clock Deep Clean Mode Fryer Setup Level 2 Programming: Access Code Advanced Fryer Setup E-log Password Alert tone Filter After Filter Time Temp & Info Buttons

28 28 Temp & Info Buttons Level 3 programming: Access Code Tech Resets Special Programming Clock Set Data Communications Heat Control Tech Mode Stats Mode

29 29 Summary The controller has a left and right side control. The Heat light LED lights when calling for heat. Touch the “1” button to start/stop and answer “YES”. Touch the “2” button to start/stop and answer “NO”. The control display will show numerous messages. The power button turns the assigned control and heating element off. Use the Product button’s to select the desired product. The Filter pushbuttons are used for information mode and the filtering mode. The Information pushbutton will show the recovery time.

30 30 LVE Heat System

31 31 LVE Heat System Hinged Elements Cleaning Service

32 32 LVE Heat System 2, 7KW Element (Full Vat) 1, 7KW Elements (Split Vat)

33 33 Confirms heating elements are lowered LVE Heat System Element in down position Element in up position Tilt switch

34 34 High Limit thermostat LVE Heat System

35 35 LVE Heat System Primary (Safety Contactor) Secondary (Heat Contactor)

36 36 RTD’s (Temperature Probes) LVE Heat System

37 37 Electronic Controller Primary (Safety) Contactor Secondary (Heat) Contactor Hi-Limit Drain Pan Switch Tilt Switch RTD Probe SAFETY CHAIN Heating Elements AIF L1 L2 L3 L2 L3 L1 Block Diagram LVE Heat System

38 38 Hinged heating elements 7KW Controller monitors and regulates oil temperature. RTD’s measure oil temperature. Primary & Secondary Contactors energize heating element. High-Limit thermostat provides over-temp protection. Drain Switch confirms drain pan is in place. Tilt switch confirms heating elements are lowered. LVE Heat System Summary

39 39 LVE Automatic Filtering (AIF)

40 40 Filter Pan Assembly Filter Ring 2. Crumb Basket 3. Filter Pan Cover 4. Filter Pad 5. Filter Screen 6. Drain Pan LVE Automatic Filtering (AIF)

41 41 Filter Pan Assembly LVE Automatic Filtering (AIF)

42 42 Filter Pan Installation LVE Automatic Filtering (AIF)

43 43 LVE Automatic Filtering (AIF) PULL FR FRIES Auto Filter Cycle A cook cycle has ended, “PULL” is displayed touch “1” and remove product

44 44 LVE Automatic Filtering (AIF) FLTR NOW Auto Filter Cycle “Filter Now” ? will display

45 45 LVE Automatic Filtering (AIF) YES NO Auto Filter Cycle Select 1 for YES or 2 for NO

46 46 LVE Automatic Filtering (AIF) Auto Filter Cycle * SKIM * “SKIM” will prompt the operator to remove particles from the oil.

47 47 LVE Automatic Filtering (AIF) Auto Filter Cycle CONFIRM “CONFIRM” will display, select 1 to verify particles have been removed.

48 48 LVE Automatic Filtering (AIF) Auto Filter Cycle DRAINING “DRAINING” will display and the frypot will automatically empty.

49 49 LVE Automatic Filtering (AIF) WASHING Auto Filter Cycle “WASHING” indicates the frypot is automatically rinsing.

50 50 LVE Automatic Filtering (AIF) Auto Filter Cycle FILLING “FILLING” indicates the frypot is automatically refilling with oil.

51 51 LOW “LOW” indicates the fryer is heating to normal frying temperature. LVE Automatic Filtering (AIF) Auto Filter Cycle

52 52 LVE Automatic Filtering (AIF) Auto Filter Cycle FR FRY “FR FRY” (or other) indicates the fryer is ready to use.

53 53 Assemble and install the drain pan Select “Yes” when “Filter Now” is displayed “Skim” the oil and remove large particles Allow fryer to refill oil and reheat before further operation LVE Automatic Filtering (AIF) Summary

54 54 LVE Maintenance Filter Manually select option # 2 in the filter menu, then follow control prompts to complete the filter cycle. This needs to completed at least one time per day. 2.Maint Filter?

55 55 LVE Auto Top Off

56 56 LVE Auto Top Off Electronic control reads the delta from the level sensors to the main temperature probe to determine if the unit needs to add shortening.

57 57 LVE Auto Top Off The unit fails to satisfy the level sensors. The JIB will then need to be checked, refilled or replaced.

58 58 RTI System RTI switch and cables.

59 59 RTI System RTI 3 way valve and hose connections.

60 60 E-4 CPU Too Hot E-5 Software High Limit (oil too hot) E-6 Main temperature probe failure E-6A = open circuit, E-6B = short circuit. E-10 Mechanical high limit tripped E-18 Level Sensor Failed (*repeats every 4 hours -- see below) Each vat has 2 level probes: E-18A = left probe failed E-18B = right probe failed E-18C = both probes failed LVE Error Codes

61 61 E-20 Gas Ignition Failure (Gas fryers only) E-20A - no draft / vacuum switch not closed E-20B - ignition failure - pilot flame did not light after sparking for 90 seconds E-21 Slow Recovery (Slow Heat-up) McDonald's has specified that we time the heat-up from 250°F to 300°F for every cold start (turn on with temp. < 200°F) LVE Error Codes

62 62 E-31 Heating Elements Up (Elec fryers only) User had the heating elements up when they shouldn't be (or switch not adjusted right) E-41 Data Loss E-46 EEPROM memory write failed EEPROM chip on the CPU board is where we store programmed settings E-47 A-to-D failure - Problem with the analog-to-digital converter chip on the CPU board. Could be due to a failure of the 12-volt DC supply. LVE Error Codes

63 63 E-48 Inputs Failure - (very rare) E-54c - Temperature circuit input failure - very rare - amplified and unamplified temperature circuits do not agree. E-60 - Communications with AIF board have failed (*repeats every 4 hours -- see below) (AIF board dead? Cable unplugged? 1.5 volt fuse blown?) E-70C - Drain interlock jumper missing. We don't have a drain switch, so we should have a loop of wire in the wiring harness to complete the interlock circuit. LVE Error Codes

64 64 LVE Error Codes E-81 E-STOP button activated European units *do* have E-stop buttons. All other units should have a loop of wire in the connector on the AIF board where the E-Stop button used to be connected. (Same connector as drain pan sw) *E-18 and E-60: "Repeats every 4 hours": The E-18 (Level Sensor Failed) and E-60 (AIF Comm Failed) error messages can be cleared by pressing the checkmark button, and then normal fryer operation is allowed even if the fault condition continues. (Of course, auto-topoff and filtering functions would be unavailable.)

65 65 For ELEC fryers, heat-up time should be < 1:40 (1 min. 40 sec) For GAS fryers, heat-up time should be < 2:45 (2 min. 45 sec) For first slow heat-ups, error message is "E-21 RECOVERY FAULT" For two consecutive slow heat-ups, the error message is "E-21 RECOVERY FAULT CALL SERVICE". The user can press the Checkmark button to clear the error message, but the message will repeat every hour until a service tech clears it out in the Level 3 menu, or until the fryer executes a successful heat-up. LVE Error Codes

66 66 We are always adding new information to our Service Network, please visit for new information. The End


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