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© On line Pro-QMS Implementation of ProQMS - On line SPC system by DSS Systems & Software Technologies Ltd (DSS)
© On line Pro-QMS DSS - Profile l Business Areas : u Quality systems consulting. u Development of software products for quality management like Pro-QMS. u Software services for Domestic and Export. u Implementation of ERP. u BPO, education and training. l ISO 9001:2008 certified (by DNV) & SEI CMM level 4 compliant. l Microsoft Gold partner, Oracle Gold Partner.
© On line Pro-QMS ProQMS – DSS’ On line SPC system l Pro-QMS was developed about 10 years ago and today has evolved into a world class On-line Quality Management System for the shop floor. l This system has been evolved based on Technology, Quality standards requirements, Customer requirements & our own research on the subject. l Pro-QMS has been well accepted by the Industry and implemented at many organizations across India
© On line Pro-QMS Pro-QMS Now we look at the Block diagram to understand ProQMS.
© On line Pro-QMS DB Data Storage & Retrieval Real Time Quality Data Online data collection from Measurement Systems on plant-floor Dashboard Web based Multi-level Monitoring Pro-QMS Online SPC, MSA – Charts, Analytics, Reports & Alerts
© On line Pro-QMS Partial List of Major Customer l Tata Motors, Passenger Car Unit - Pune l Sundaram Clayton Ltd – Padi, Chennai l Greaves Limited – Ranipet & Aurangabad l Anand Group – Spicer & Gabriel Limited l M&M vendors – NPPL & Super Auto l Amtek Group - Gurgaon l Delphi TVS - Chennai l Amalgamations group - Chennai l Rane Group – Chennai,Aziznagar, Medhchal,Trichy l Rexroth Bosch – Bangalore l Ankit Fastners, Bangalore l Helvoet India Ltd – Loni, Pune l Vanaz Engineers - Pune l RSB Transmissions - Jamshedpur, Sanaswadi l KOEL vendors- Kolhapur l Ahmednagar Forgings – Chakan, Pune l Forge Pro India Pvt Ltd – Bangalore l Wabco TVS - Chennai l Brakes India - Chennai l Bilcare – Singapore & Rajgurunagar And Many more……….
© On line Pro-QMS Implementation l DSS successfully implemented ProQMS (On line SPC system) at more than 50 major clients all over India: u Few case studies are provided here:
© On line Pro-QMS Case Study – Tata Motors PCBU l Requirement – Monitor the CTQ’s on the component shops. Solutions Provided: u Started with – Implementation of Pro-QMS at Trans-Axle Machining (Hard) shop – For Part Parameters with Feedback to Operators. u Extended it to Engine shop – part Parameters. Advantages – Could take timely corrective actions in the shop based on the feedback from Pro-QMS. u Then implemented customized solution at Heat Treatment plant – for Monitoring Process Parameters. u Extended the system to Trans Axle Assembly shop. – for Monitoring Torque & Angle. l Extended Pro-QMS to Engine Assembly Shop l Engine Testing shop & l Trans Axle - Housing Shop l Plans to implement Pro-QMS at Sanand plant also.
© On line Pro-QMS Tata Motors – PCBU, Pune
© On line Pro-QMS Tata Motors – PCBU, Pune
© On line Pro-QMS Case Study Greaves Cotton l Light Engines Unit 2 - Ranipet u Implemented Pro-QMS on 12 stations across the plant in the Engine shop. Working fine for 4-5 years now. l Light Engines Unit 1 & 4 – Aurangabad u Now implemented the system at these 2 units with about 10 cells together, monitoring about 80 parameters..
© On line Pro-QMS Case Study Greaves Cotton
© On line Pro-QMS Narasipur Precision Pvt. Ltd. Chakan (NPPL)
© On line Pro-QMS Details of NPPL implementation l Provided 2 separate inspection stations for Front & Rear Housing. Special tables have been made to keep the Diatest Gauges & PC. l All Diatest Gauges with digital dials have RS232 output. Data is directly collected into the PC from the gauges on the click of data collection switch. l Facility for entering component Sr. number is given. Once all the predefined parameters for that part are checked & data is collected then automatically it will increment the component Sr. no. l Advantages of ProQMS u SPC analysis for the collected data can be seen instantaneously. u Display of Trends, Cp/Cpk value, Control Charts helps the concerned persons to take timely corrective action. u Separate monitoring station is provided for detailed Offline analysis of the current data & historical data for Process improvement projects. u Data can be used for internal/external presentations, Audits, Customer reports. u As data is available with Component Sr. no, it helps for traceability.
© On line Pro-QMS NPPL - FRONT HOUSING 6 Parameters checked with Diatest Gauges with digital dials & connected to PC. Screen showing ProQMS software dashboard.
© On line Pro-QMS NPPL - FRONT HOUSING Screen showing online SPC charts for monitoring a parameter
© On line Pro-QMS NPPL – REAR HOUSING 12 Parameters checked with Diatest Gauges with digital dials & connected to PC. Screen showing ProQMS software dashboard.
© On line Pro-QMS NPPL – REAR HOUSING Screen showing online SPC charts for monitoring a parameter
© On line Pro-QMS Super Auto India Ltd, Chakan
© On line Pro-QMS Details of implementation at Super Auto l Implemented ProQMS in new machine shop for following M&M parts u Oil Sump T Operation - Reaming wParameters – ID 12 & ID 28.25 u Front Cover T Operation – Reaming wParameter – ID 8.0 T Operation – Boring wParameters – ID 58.5 & ID 73 u Clutch Housing T Reaming Setup 1 wParameters – ID 14, ID 18 T Reaming Setup 2 wParameters – ID 14.03, ID 52
© On line Pro-QMS Details of ProQMS at Super Auto l Diatest Gauges kept near to the manufacturing machines for Inspection. l Data is collected through cables into a central PC as soon as data switch is pressed by operator after checking the particular parameter. l As soon as data is received by the PC, Feedback system sends signal back to the operator & a yellow lamp glows (Acknowledge) in the feedback box provided at the station. l After 3/5 (based on the subgroup size) readings, Green/Red lamp glows in the feedback box, indicating current process status. Also the current Cp/Cpk value is updated in the feedback box for each parameter respectively. l Charts & other details are available on the PC.
© On line Pro-QMS SUPER AUTO – CLUTCH HOUSING Inspection station with 3 parameters monitored at Clutch Housing work station.
© On line Pro-QMS SUPER AUTO – CLUTCH HOUSING
© On line Pro-QMS SUPER AUTO – CLUTCH HOUSING 3 Feedback boxes indicating process feedback with Cp/Cpk
© On line Pro-QMS SUPER AUTO – CLUTCH HOUSING Data Collection Switches for each parameter.
© On line Pro-QMS SUPER AUTO – CLUTCH HOUSING Central PC – monitoring parameters through Dashboard
© On line Pro-QMS Advantages of ProQMS l Display of Trends, Cp/Cpk value, Control Charts helps the concerned persons to monitor the process & take timely corrective actions. l Data is always available for internal/external presentations, Audits, Customer reports. l Analysis of the current data & historical data for Process Improvement projects.
© On line Pro-QMS Thank You
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