Presentation on theme: "DON’T REPAIR AND REPENT…"— Presentation transcript:
1 DON’T REPAIR AND REPENT… PREPARE AND PREVENT…DON’T REPAIR AND REPENT…
2 Inox Arabia Supplier and Manufacturer of Stainless Steel tubing, fencing and bespoke furnishings and fittings for THE BURJ KHALIFA. proudly present our new product PEX-AL-PEX pipes which will minimize leakage by minimizing joints and corners in pipe line connection.
3 Global Approvals and Certifications Inox Arabia Multilayer and PEX Piping Systemshave certifications of German DVGW and otherinternational institutes, all in all nearly 60certificates. These certificates worldwideunderline our technical and quality know-how, andthis is the reason why we can provide you with a 25years system warranty backed up by aninternational insurance company.
8 Five layers in one pipe do it all With 5 layers composite pipes, we have developed an advanced product that combines the advantages of a copper and plastic pipe while simultaneously eliminating the disadvantages of both.Inox Arabia pipes are good for hot and cold water distribution which reduces the potential for leaks because there are fewer joints, significantly reducing the costs and headaches associated with maintenance and repairs.The aluminium core is absolutely diffusion tight which prevents the ingress of oxygen, compensates snap-back forces and reduces heat expansion with changes of temperature. The figure will give a clear picture of the pipes.
9 Materials description – aluminum The Aluminium layer between the PEX allows it to Be Bentinto an arc, retain its shape, and prevents kinking. This uniqueproperty allows tight bends to be made without the use offittings which reduces the over all joint count in a typicalinstallation and hence is the major reason that Inox Arabiaselected this type of material for the distribution of water.The aluminium layer keeps the piping from returning to itsoriginal coiled shapes, which makes installation easier andrequires fewer fixtures to hold the PEX-AL PEX in place. Thealuminum layer also makes the piping resistant to oxygendiffusion into the water which Helps prevent corrosion ofany ferrous components in the piping system.
10 Materials description – polyethylene The polyethylene is compatible with water andwater/glycol based coolants. It has superiorresistance to chemicals and border range of pHlevels over traditional copper / steel pipe pumpedwater systems. PEX standards require specifictesting to ensure its resistance to residual freechlorine.material thickness and physical construction aredefined by different standards depending on thetypes of piping and the standard organization.
11 Inox Arabia uses Cross-linked Polyethylene Pex – al – pex pipesInox Arabia uses Cross-linked Polyethylenepiping as a reliable choice for the distribution ofHot and Cold water. Its fabrication allows flexibleinstallation techniques that minimize joints, cornersand prevents leakage and vibration transmission,while providing good strength and durability forsystem pressure under 2.5 Mpa.
12 Manufacturing process There are different methods of combiningpolyethylene molecules during manufacture, whichare denoted by :PEX – a (Cold Water)PEX – b ( Hot & Cold Water)PEX – C (Gas)The PEX-AL-PEX that Inox Arabia uses isproduced by PEX-b Process, which is produced byadding silane to Polyethylene.
13 What makes cross – linked polyethylene piping different from traditional polyethylene The cross linked bonds added to its polymer structure creates co-valent bonds between the molecules in many directions and gives the thermoplastic a more elastomeric structure. The jumbled strings of cross linked molecules gives the PEX better thermal stability at higher temperatures and pressures than traditional polyethylene pipes.An added benefit of the cross linking process is better resistant to environmental stress cracking and crack propagation, which is defined as Crazing and Cracking that may occur when a plastic under a tensile stress is exposed to aggressive chemicals.
14 Advantages at a glance Pipes Projects INOX ARABIA All Plastic Pipes Copper PipeMaterialsPE/AL/PEPPC or PPCPEX/AL/PEXOr PB orCOPPERMDPE/AL/MDPE UPVC etcSelf WeightLightMediumPackingCoilCoil or StraightStraightCuttingEasiestEasyConnectionEasier or StraightShock ResistanceStrongGeneralPressure ResistanceHighCorrosion ResistanceBadBendingEasy but never Spring backEasy but Spring backDifficultPermeabilityNoOxygen diffusionSize StabilityLowerInstallingEasy and no ContaminationDifficult and ContaminationBurning ResistanceGoodBestService LifeLongLonger or LongHygieneOK
15 Main characteristics ABSOLUTELY DIFFUSION TIGHT The aluminum core is continuously overlapped orbutt welded and prevents oxygen/gases frompenetrating onto the pipes. Consequently thecorrosion of metallic installation components isavoided.It means that the inner PEX and outer PEX is sotightly adhesive that any types of gases orchemicals will not be in contact with the weldedaluminum layer which helps prevention of corrosionof any ferrous components in the piping system.
16 Main characteristics BETTER EARTHQUAKE RESISTANCE Of STRUCTURE. Shaken but not stirred, INOX ARABIA pipes areflexible this means that they are easy to install andreliable especially when earthquake strikes.CORROSION RESISTANTThe smooth inner and outer plastic layers holdwater at bay which prevents deposit accumulationand corrosion. At normal temperature it canwithstand acids, alkali and salt solution. It can beencased in concrete or buried underground withoutadditional protection because its tough outerplastic layer resists chemicals and corrosiveActivity.
17 Main characteristics Provide You with the cleanest drinking water Clean & HealthyThe entire plumbing system is designed toProvide You with the cleanest drinking waterpossible.Inox Arabia pipes are clean, non-corrodingplastic, interior is resistant to deterioration inAggressive water conditions. You needn't worryabout odor, color or taste problems arisingbecause of the plumbing pipes in your home.
18 Ease of installationNo more copper sticks, no more sweating joints every few feet. Inox Arabia pipes are convenient and lightweight coils allows you to install a professional plumbing system quickly and efficiently. Larger coils mean less wastage.Need to make a bend ? Go ahead..! Need to snake pipe around an obstruction? There's nothing stopping you..! When the system calls for a fitting, you simply cut, bevel, insert and crimp the pipe for secure, long-term connections. It's really that fast and simple.
19 Ease of installation Malleable Inox Arabia PEX-AL-PEX pipe is easy to bend and its metallic inner core gives it the “memory” to staybent.
20 Ease of installation HYDRAULIC FUNCTION The inner SMOOTHNESS of INOX ARABIA pipe is0.0007mm. It is very smooth that makes the pipe idealfor liquid supply.FEWER FITTINGSInox Arabia uses fewer fittings LESS THAN halfThe fittings used in a copper system OR ppr. Fewerfitting joints means less chance of leakage and lessliability.OPERATION CONDITIONPEX-AL-PEX pipes: Tmax = 95’ C Pressure: 1 Mpa
21 APARTMENT BLOCK Containing 25 Apartments per floor. Pex Al Pex piping system eliminated 1516 points of leakage.265 Joints on 32mm and 25mm main lines493 Joints in Bathrooms and kitchens of the Apartments758 TotalEach Joint has 2 points of leakage Entry and Exit.Note: When a leaking joint is replaced in Copper or PPR itis replaced with 2 straight unions or 2 unions plus aCurve on a bend increasing the future points of leakage.Further.plumbing contractors advised to a 5% to 10% ofleaking joints.On this floor that would equate to 75 to 150 leaks.The cost is for experience to equate.
22 DON’T REPAIR AND REPENT… PREPARE AND PREVENT…DON’T REPAIR AND REPENT…
23 Ease of installation LOW THERMAL CONDUCTIVITY 0.45 W/m.k, about 1/100 of the steel pipes, moresuitable for hot water supply than metallic pipes,which means if 100 degree Celsius water is suppliedthrough the pipe, in the outer surface theTemperature will be only 1 degree Celsius. Whereasin PPR pipes the low thermal conductivity is0.24 W/m.k.
24 PRESSURE RESISTANT AND LONG SERVICE LIFE According to the Synthetic Material ResearchInstitute of Ministry of Chemical Industry (BeijingChina) it is proved that INOX ARABIA PEX-AL-PEXpipes will last you 50 years of operation under theset conditions and pressures. The normal PP, HD-PE,PVC pipes will show less durability compared to theINOX ARABIA pipes.It is not only designed for better long term flowrates, the inner plastic layer is non-corroding andwon't pit, pinhole, or erode in aggressive waterconditions. It is designed to provide years of troublefree performance in the toughest of conditions.Other pipes just don't compare.
25 GRAPHICAL REPRESENTATION OF PRESSURE Resistance
26 fittingsThe patented INOX ARABIA F5 press fitting is an innovative fitting, which is developed according to the international advanced technology and has been the mainstream fitting in Europe and USA.It has several characteristics and accordingly different types of fitting which makes the whole construction easier and application more reliable.
28 Types of fitting Equal Straight Union Male Tee Reducer Female Tee Male Straight UnionFemale Straight UnionEqual ElbowUnequal ElbowMale ElbowFemale ElbowEqual TeeUnequal TeeMale TeeFemale TeeWall Plated Female ElbowDemountable Female Straight UnionEnd CapDouble Wall Plated Female ElbowCopper Spigot AdapterAssembly Double FittingsAssembly Single Fittings
29 Main characteristics Unique structure Two O-Rings placed on the fitting insetThree annular grooves on the three steplabyrinth structure insetPerfect sealing performanceHigh quality sealing materialThe material of INOX ARABIA F5 fitting O rings isEPDM, which has excellent specialty like antiageing, well rebounded and long lifetimeperformance. It ensures no leaking in the pipingsystem for long-term.
30 characteristics One of the most important features is the Secure Connecting way : in which the safe andStabile connecting lies on The permanentCompression plastic deformation of Thestainless steel sleeve by using the specialpressing tool to complete the connectingcorrectly.There are different types of fittings whichAre Suitable according to the perfect situation.
31 manifolds PEX al PEX Manifolds play an important role in Radiant Heat applications. Manifolds are the placewhere supply water from the heat source isSeparated into smaller lines and dispersedthroughout the Radiant Heat System.Types of manifoldsBrass Bar ManifoldBrass Linear ManifoldBrass Manifold with Stop ValvesBrass Manifold with Ball ValvesConnector CoreEnd Cap for Manifolds with O-ringConnector Core for PEX pipe
33 types of valves Ball Valves Brass Gate Valves Copper Adapter with Ball Lockable Brass gate ValvesY Type Gas ValveValves Gas Valve
34 Tools and accessoriesInstallation tools for beveling and rounding pipes Of different sizes.Pipe cutting tool. Capable of cutting pipes ranging from 14 to 75.Plastic reamer and T-reamer.Adjustable manual pressing clamp.Internal and External Bending tool for producing Series of identical curves.
35 dedication Inox Arabia give to the development of perfection in the We hope you are able tobenefit from thededication Inox Arabiagive to the developmentof perfection in theconstruction industry.