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Korean manufacturers of injection moulds for automotive parts, electronics & white goods industry products DukHeung Engineering Design and development.

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Presentation on theme: "Korean manufacturers of injection moulds for automotive parts, electronics & white goods industry products DukHeung Engineering Design and development."— Presentation transcript:

1 Korean manufacturers of injection moulds for automotive parts, electronics & white goods industry products DukHeung Engineering Design and development of high quality tooling Short lead times and on time delivery of moulds with weight up to 30 tons Tools designed for high performance and at prices that must make your product competitive D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

2 Dear Customers and Friends, Welcome to Dukheung Engineering ! Advanced technical know-how and experience, high quality and on-time deliveries, are the values on which Dukheung Engineering has built its reputation as reliable manufacturer of plastic injection moulds. This brought us recognition with many customers at home and abroad, particularly in the field of tooling for automotive parts. Since we are living in times that demand a constant response to rapid development of the industrial technology, I would like to assure you that Dukheung Engineering has been continuously undertaking and implementing projects for betterment of the quality of our moulds, reduction of manufacturing costs and introduction of new machines and technologies to make for you the best possible product and not to fail the once given trust. Thanks a lot in advance for your active support and encouragement. With kind regards, Geon-Pil Park President Dukheung Engineering D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

3 ◐ Company Name: Dukheung Engineering ◐ President: Geon-Pil Park ◐ Address: Sasa-dong, Ansan-shi, Kyunggi-do ◐ Capital: KrW 320,000,000 (approx. 300,000 US$) ◐ Assets Value: 5.5 mln US$ ◐ Ground Area: 1459 m 2 ◐ Building Area: 1430 m 2 ◐ Employees: 33 Persons ◐ Sales Amount ( 2005 ) :3.8 mln. US$ Experience in Years Total Over20 Mould Design1236 CAMCAM P/G done by m/c operators Machine Operators12418 Fitting & Ass’y Business Managers123 Total D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean): Ansan China Russia Japan

4 Production Hall - Machining Area Production Hall – Fitting / Assembly Area Office Entrance Design Room Yoneda CNC No.12 Sample Room NC Programming Room Doosan CNC No. 20 Doosan CNC No. 9 Daehan CNC EDM 2000 Bedding Press 400T 180 rotate Doosan CNC No.5 D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

5 D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

6 Domestic Customers Customer’s NamePart NameRemarks A-sung PlatechRadiator Grill, Air Dam, Cowl Top Cover, Fender Insulator, IP lower RH/LH, Cowl Side, Scuff Plate, Inner Handle, Outside Handle, Console, Knob Change, Luggage Side Trim, Tail Gate Trim, Transverse Trim, Door Step, Kia Motors Dong guk IndustrialIP Panel Lower, Console, Glove Box Inner, Glove Box Outer, Glove Box Housing, Cowl Side Trim, Transverse Trim, Vent Grille, Hyundai Motors Dong YangCenter Fascia, Spare Tyre Cover, Console, Hub Cover, SsangYong Motors DaewooRadiator Grille Overseas Customers Customer’s NamePart NameRemarks Venture Industries Australia Front Bmp Bracket, Reinforcement Upper, Copperhead Front Absorber, Seat Back, Fog Lamp Chrome Bezel, Chrome Bar Insert, Pedestrian Insert, RR Vent Housing, Glove Box Inner, Plenum Cover, Coupe Door Trim LH/RH, Valance Panel Front, Radio Carrier, Wood Spear, Rear Guide Profile, Front Bumper Insert, F ront Bumper Grille, Front Bumper Skirt, Rear Bumper Skirt, Front Bmp CVR, Molding Frt Bmp, Grill Fog Lamp, Bracket Assy Frt Bmp CVR, Molding RR Bmp, IP Fascia Cluster RH.LH, Center Console Body, Console Support, Hood Finisher, Radiator Grille Lower, Front Bumper – Tool Fixed Half Finished, Rear Bumper – Tool Fixed Half Finished, Ford, GM, Toyota Venture Industries South AfricaRear Bumper Step Cover, Bumper Skirt, Valance RH/LH, Bumper End RH/LH, Ford, VW, GM, Tata MotorsRear Door Trim RH/LHIndia JVIS ChinaIP Lower, IP Upper, Front Bumper, Rear Bumper,Prototype Tools Daikyo Engineering CenterIP Panel Lower, Glove Box Outer, Cowl Side, IP Fascia Lower, Center Console,Toyota, Nissan Star Maid AustraliaContainer Box 20l. 30l. 50l. 90l. ZIR PolandTraffic light housings11 sets Ever hard Industries AustraliaWater Drain Channel, Drain Corner, Drain Grille, D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

7 1994. May 27 - Establishment of company under the name of Dukheung Engineering Apr. - Construction of new tool shop site and introduction of state of art machinery. Jun. - Factory registration. Oct. - Technical tie-up with Japanese injection mould maker Shinjo Mold Co., Ltd Feb. - Dispatchment of some of the staff members for technical training to Japan. Mar. - Obtaining trade licence. Apr. - Export of first moulds to Japan. Jul. - Selection by the Industrial Bank of Korea to the "Promising SMI Business" title Nov. - Joining the Korea Die and Mold Industry Cooperative Jul. - Registration as vendor for injection mold making services by Daewoo Motors. Oct. - Technical tie-up with Branson Korea Co., Ltd. Nov. - ISO 9001 Certification of injection mould making procedure for automotive parts International Standards Certifications Pty. Ltd.) Jun. - QS 9000 Certification (International Standards Certifications Pty. Ltd.) Nov. - Citation for “Contribution to Mold Technology Development and Employees Welfare (Minister of Industry of the Republic of Korea) Aug. - Moving to newly built production shop with capacity of machining and handling tools up to 30 tons in weight D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

8 Dukheung Engineering is a medium size company offering total mould making solution - from mould design to ready for mass production tools. For the very reason the moulds are manufactured not only at competitive prices but also delivered in short lead time with guaranteed quality. ◐ CAD Design Team CAD designers begin their work with product analysis in order to get a right idea for tool design. In reality, it means combining customer ’ s requirements with product functionality, durability and the productivity of the tool aimed to be achieved. The next step is choosing the right materials and standard parts with which the tools are to be built. Then only the actual mould design work starts. Dukheung Engineering is using 3 dimensional design technology that allows to avoid costly mistakes and accelerates mould production process. Each tool design is sent to customer for evaluation before purchasing any materials and machining. ◐ NC Programming & Machining Team Before the shaping in metal takes place, NC programming engineers must find the way how to do it in most efficient way with our machinery. In order to translate the digital data of a three dimensional shape into a language understood by the machines a software is used but the speed and precision of machining, and what goes with it - the overall delivery lead time - depends also a lot on human abilities and experience. Since the NC programming in Dukheung is done directly by machine operators - who actually know the best the capability of their machines - it allows us to reduce costs as well as the delivery lead-time. ◐ Mould Fitting & Assembling Team The quality in mold making business starts with the design process, but even more depends on the precision and quality of machining and finishing jobs. For this reason the mould production team jobs are given in Dukheung only to the technicians with the biggest experience in the field. Achieving the neatest and and the most precise finishing is possible also through investments made in supporting machinery like i.e. die spotting press. D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

9 Costomer’s Enquiry Part Review & Discussion Purchase Order NC Programming Mould Design (3D CAD) Design Approval Mould Machining M’tl orders T0 Trial InjectionCorrections T1 Trial Injection T1 Product Evaluation Final Correction Mould Finishing & Delivery Machining NC/General M/c EDM Sparking NC Electrode Machining Assembly Fitting & Finishing Critical Point Measurement D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

10 Mould Design Systems & CAM CAD / CAMNOSOFTWARE TYPE / VERSIONORIGIN - CAD System[2D]3Autocad 2000iAutodesk[U.S.A] - CAD System[3D]5Cadceus V6.4 [mold design]Unisys[Japan] - CAM System3Power Shape & Mill 5.1Delcam[U.K] - CAM System1NCGUK - Data translator2MODVIEW, CATIA for CADCEUS, UGKorea, Unisys Mould Manufacturing Machines MACHINENo.MAKE / BASIC SPECIFICATIONORIGIN - CNC Horizontal Milling Machine 201Doosan (2000 x 3000 x )Korea - CNC Vertical Milling Machine 121Yoneda (1250 x 2800 x 900)Japan - CNT Vertical Milling Machine 91Doosan (900 x 2000 x 800)Korea - CNC Vertical Milling Machine 81Makino (800 x 1800 x 700)Japan - CNC Vertical Milling Machine 61Makino (600 x 1200 x 600)Japan - CNC Vertical Milling Machine 51Fadal (500 x 1000 x 350)U.S.A - CNC Machine 5 [Hi-Spindle]1DOOSAN (550 x 1100 x 560)Korea - Milling Machine 22Hwachun.Namsun (600 x 300 x 600)Korea - CNC EDM 20001Daehan (2000 x 3000 x 1500)Korea - CNC EDM 10001HITECH (1100 x 600 x 500)Korea - EDM Yooil. Choyang (R1600 x 180˚)Korea - Radial Drilling 16001Doosan (R1600 x 180˚)Korea - Grainding machine2Daehan. ChanghanKorea - Crane 3, 5, 10, 15, 30 Ton7Bando (30ton, 15ton, 10ton*2, 3ton*3)Korea - Die Spotting M/C 400 Ton1 CMTI (3000 x 2000 x 2500:rotate=180˚ capacity=18 Ton) Korea - Die Spotting M/C 100TON1 Sanki (1000 x 1500 x1300 rotate=120˚ capacity=5 Ton) Japan January 5, 2006 D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

11 There are a few ways to deliver us your files - here is a description of some of the methods that work. ◐ VIA THE INTERNET FTP: To get to Dukheung Engineering's FTP server go to Please, contact us however at to receive necessary user name and passwords. attachement file: Send an attachement to: or Please, include detailed information on you, your file and what we should do with it. ◐ VIA HARD MEDIA (CD or diskette) 3.5 in. FD Diskette 1.44Mb, Compact Disk, in DOS or Windows format only. ◐ ACCEPTABLE DATA FILE FORMATS CADCEUS (*.cfio) CATIA(cat.model.exp) STL (quotation only) AUTODESK (*.dwg) DXF(2D only) IGES,IGS UG, I-DEAS (*.prt)(*.x_t) POWERMILL & POWERSHAPE (*.dgk) Pro-E (*.prt, *.asm) STEP AP203, AP 214 files TDEX ◐ DATA SECURITY Protection of customer's files with data and their copy rights are one of the things Dukheung puts a particular attention. Those who wish to sign a non-disclosure agreement before sending us any data - in case they don't have their own copy - can use the one provided on our web site at D uk H eung E ngineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):


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