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DukHeung Engineering Korean manufacturers of injection moulds for automotive parts, electronics & white goods industry products Design and development.

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Presentation on theme: "DukHeung Engineering Korean manufacturers of injection moulds for automotive parts, electronics & white goods industry products Design and development."— Presentation transcript:

1 DukHeung Engineering Korean manufacturers of injection moulds for automotive parts, electronics & white goods industry products Design and development of high quality tooling Short lead times and on time delivery of moulds with weight up to 30 tons Tools designed for high performance and at prices that must make your product competitive DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

2 Greetings from our President
Dear Customers and Friends, Welcome to Dukheung Engineering ! Advanced technical know-how and experience, high quality and on-time deliveries, are the values on which Dukheung Engineering has built its reputation as reliable manufacturer of plastic injection moulds. This brought us recognition with many customers at home and abroad, particularly in the field of tooling for automotive parts. Since we are living in times that demand a constant response to rapid development of the industrial technology, I would like to assure you that Dukheung Engineering has been continuously undertaking and implementing projects for betterment of the quality of our moulds, reduction of manufacturing costs and introduction of new machines and technologies to make for you the best possible product and not to fail the once given trust. Thanks a lot in advance for your active support and encouragement. With kind regards, Geon-Pil Park President Dukheung Engineering DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

3 CAM P/G done by m/c operators
Company Basic Data ◐ Company Name: Dukheung Engineering ◐ President:      Geon-Pil Park ◐ Address: Sasa-dong, Ansan-shi, Kyunggi-do ◐ Capital:      KrW 320,000, (approx. 300,000 US$) ◐ Assets Value:    mln US$ ◐ Ground Area:     m2 ◐ Building Area:    m2 ◐ Employees:   Persons ◐ Sales Amount ( 2005 ) :3.8 mln . US$ Staff Experience Experience in Years Total 1-3 3-5 5-10 10-20 Over20 Mould Design 1 2 3 6 CAM CAM P/G done by m/c operators Machine Operators 4 8 Fitting & Ass’y 5 16 Business Managers 9 33 Location Russia China Ansan Japan DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

4 Company Images Office Entrance Sample Room NC Programming Room Production Hall - Machining Area Doosan CNC No. 20 Doosan CNC No.5 Design Room Doosan CNC No. 9 Production Hall – Fitting / Assembly Area Yoneda CNC No.12 Daehan CNC EDM 2000 Bedding Press 400T 180 rotate DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

5 Major Customers DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

6 Recent Tools Realization
Domestic Customers Customer’s Name Part Name Remarks A-sung Platech Radiator Grill, Air Dam, Cowl Top Cover, Fender Insulator, IP lower RH/LH, Cowl Side, Scuff Plate, Inner Handle, Outside Handle, Console, Knob Change, Luggage Side Trim, Tail Gate Trim, Transverse Trim, Door Step, Kia Motors Dong guk Industrial IP Panel Lower, Console, Glove Box Inner, Glove Box Outer, Glove Box Housing, Cowl Side Trim, Transverse Trim, Vent Grille, Hyundai Motors Dong Yang Center Fascia, Spare Tyre Cover, Console, Hub Cover, SsangYong Motors Daewoo Radiator Grille Overseas Customers Venture Industries Australia Front Bmp Bracket, Reinforcement Upper, Copperhead Front Absorber, Seat Back, Fog Lamp Chrome Bezel, Chrome Bar Insert, Pedestrian Insert, RR Vent Housing, Glove Box Inner, Plenum Cover, Coupe Door Trim LH/RH, Valance Panel Front, Radio Carrier, Wood Spear, Rear Guide Profile, Front Bumper Insert, F ront Bumper Grille, Front Bumper Skirt, Rear Bumper Skirt, Front Bmp CVR, Molding Frt Bmp, Grill Fog Lamp, Bracket Assy Frt Bmp CVR, Molding RR Bmp, IP Fascia Cluster RH.LH, Center Console Body, Console Support, Hood Finisher, Radiator Grille Lower, Front Bumper – Tool Fixed Half Finished, Rear Bumper – Tool Fixed Half Finished, Ford, GM, Toyota Venture Industries South Africa Rear Bumper Step Cover, Bumper Skirt, Valance RH/LH, Bumper End RH/LH, Ford, VW, GM, Tata Motors Rear Door Trim RH/LH India JVIS China IP Lower, IP Upper, Front Bumper, Rear Bumper, Prototype Tools Daikyo Engineering Center IP Panel Lower, Glove Box Outer, Cowl Side, IP Fascia Lower, Center Console, Toyota, Nissan Star Maid Australia Container Box 20l. 30l. 50l. 90l. ZIR Poland Traffic light housings 11 sets Ever hard Industries Australia Water Drain Channel, Drain Corner, Drain Grille, DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

7 Company History 1994. May Establishment of company under the name of Dukheung Engineering. 1995. Apr Construction of new tool shop site and introduction of state of art machinery. Jun Factory registration. Oct Technical tie-up with Japanese injection mould maker Shinjo Mold Co., Ltd. 1996. Feb Dispatchment of some of the staff members for technical training  to Japan. Mar Obtaining trade licence. Apr Export of first moulds to Japan. Jul  Selection by the Industrial Bank of Korea to the "Promising SMI Business" title. 1997. Nov Joining the Korea Die and Mold Industry Cooperative. 1998. Jul Registration as vendor for injection mold making services by Daewoo Motors. Oct Technical tie-up with Branson Korea Co., Ltd. Nov ISO 9001 Certification of injection mould making procedure for automotive parts International Standards Certifications Pty. Ltd.) 2001. Jun QS 9000 Certification (International Standards Certifications Pty. Ltd.) 2002. Nov Citation for “Contribution to Mold Technology Development and Employees Welfare (Minister of Industry of the Republic of Korea) 2005. Aug Moving to newly built production shop with capacity of machining and handling tools up to 30 tons in weight DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

8 Business Overview Dukheung Engineering is a medium size company offering total mould making solution - from mould design to ready for mass production tools. For the very reason the moulds are manufactured not only at competitive prices but also delivered in short lead time with guaranteed quality. ◐ CAD Design Team CAD designers begin their work with product analysis in order to get a right idea for tool design. In reality, it means combining customer’s requirements with product functionality, durability and the productivity of the tool aimed to be achieved. The next step is choosing the right materials and standard parts with which the tools are to be built. Then only the actual mould design work starts. Dukheung Engineering is using 3 dimensional design technology that allows to avoid costly mistakes and accelerates mould production process. Each tool design is sent to customer for evaluation before purchasing any materials and machining. ◐ NC Programming & Machining Team Before the shaping in metal takes place, NC programming engineers must find the way how to do it in most efficient way with our machinery. In order to translate the digital data of a three dimensional shape into a language understood by the machines a software is used but the speed and precision of machining, and what goes with it - the overall delivery lead time - depends also a lot on human abilities and experience. Since the NC programming in Dukheung is done directly by machine operators - who actually know the best the capability of their machines - it allows us to reduce costs as well as the delivery lead-time. ◐ Mould Fitting & Assembling Team The quality in mold making business starts with the design process, but even more depends on the precision and quality of machining and finishing jobs. For this reason the mould production team jobs are given in Dukheung only to the technicians with the biggest experience in the field. Achieving the neatest and and the most precise finishing is possible also through investments made in supporting machinery like i.e. die spotting press. DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

9 Mould Manufacturing Flow
Costomer’s Enquiry Part Review & Discussion Purchase Order Mould Design (3D CAD) Design Approval Mould Machining M’tl orders NC Programming Corrections T0 Trial Injection Machining NC/General M/c NC Electrode Machining T1 Trial Injection EDM Sparking T1 Product Evaluation Critical Point Measurement Final Correction Fitting & Finishing Mould Finishing & Delivery Assembly DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

10 Mould Design Systems & CAM Mould Manufacturing Machines
List of Facilities Mould Design Systems & CAM CAD / CAM NO SOFTWARE TYPE / VERSION ORIGIN - CAD System[2D] 3 Autocad 2000i Autodesk[U.S.A] - CAD System[3D] 5 Cadceus V6.4 [mold design] Unisys[Japan] - CAM System Power Shape & Mill 5.1 Delcam[U.K] 1 NCG UK - Data translator 2 MODVIEW, CATIA for CADCEUS, UG Korea, Unisys Mould Manufacturing Machines MACHINE No. MAKE / BASIC SPECIFICATION - CNC Horizontal Milling Machine 20 Doosan (2000 x 3000 x ) Korea CNC Vertical Milling Machine 12 Yoneda (1250 x 2800 x 900) Japan - CNT Vertical Milling Machine 9 Doosan (900 x 2000 x 800) - CNC Vertical Milling Machine 8 Makino (800 x 1800 x 700) - CNC Vertical Milling Machine 6 Makino (600 x 1200 x 600) - CNC Vertical Milling Machine 5 Fadal (500 x 1000 x 350) U.S.A - CNC Machine 5 [Hi-Spindle] DOOSAN (550 x x 560) - Milling Machine 2 Hwachun.Namsun (600 x 300 x 600) - CNC EDM 2000 Daehan (2000 x 3000 x 1500) - CNC EDM 1000 HITECH (1100 x 600 x 500) - EDM Yooil. Choyang (R1600 x 180˚) - Radial Drilling 1600 Doosan (R1600 x 180˚) - Grainding machine Daehan. Changhan - Crane 3, 5, 10, 15, 30 Ton 7 Bando (30ton, 15ton, 10ton*2, 3ton*3) - Die Spotting M/C 400 Ton CMTI (3000 x 2000 x 2500:rotate=180˚ capacity=18 Ton) - Die Spotting M/C 100TON Sanki (1000 x 1500 x1300 rotate=120˚ capacity=5 Ton) January 5, 2006 DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):

11 Data Transfer There are a few ways to deliver us your files - here is a description of some of the methods that work. ◐ VIA THE INTERNET FTP: To get to Dukheung Engineering's FTP server go to Please, contact us however at to receive necessary user name and passwords attachement file: Send an attachement to: or Please, include detailed information on you, your file and what we should do with it. ◐ VIA HARD MEDIA (CD or diskette) 3.5 in. FD Diskette 1.44Mb, Compact Disk, in DOS or Windows format only. ◐ ACCEPTABLE DATA FILE FORMATS CADCEUS (*.cfio) CATIA(cat.model.exp) STL (quotation only) AUTODESK (*.dwg) DXF(2D only) IGES,IGS UG, I-DEAS (*.prt)(*.x_t) POWERMILL & POWERSHAPE (*.dgk) Pro-E (*.prt, *.asm) STEP AP203, AP 214 files TDEX ◐ DATA SECURITY Protection of customer's files with data and their copy rights are one of the things Dukheung puts a particular attention. Those who wish to sign a non-disclosure agreement before sending us any data - in case they don't have their own copy - can use the one provided on our web site at DukHeung Engineering, Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea Tel: Fax: (International): (Korean):


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