13 Status of chamber assembly Legnaro 8 ch + 15 Sl at 10/9 18 ch end 2002 Aachen 8 ch + 9 Sl at 10/9 18 ch end 2002 CIEMAT 12 ch at CERN +3 at Ciemat + 9 SL at 6/9 24 ch end 200 Aachen:40 days stop for climat.inst.//all 20 days stop for Aug. holidays Hope to reach 60 chambers at end 2002 (70 were foreseen) I-Beams Protvino/Bologna available for 97chambers ( at sept. 12) Plates Dubna/Torino cut in Torino for 165 chambers assembled in Dubna (rate 8 surfaces/day) 76 chambers Torino commissioning of first table Jan 2003 two tables march 2003 first SL March 2003 Production of HVB and HVC in Beijing well advanced, full lot sept 2003
14 1234123412 200020012002 Nominal rate 14.3 SL/4er/site N.of SL/4er CIEMAT Padova Aachen 1 5 10 15 LNL >1 month stop Short of plates Aachen,new tools, Short of plates Total CIEMAT 41 expect. by Apr. 2002 32 /site Total Padova 26 (Aa,CIEMAT,PD) Total Aachen 29 Total 96 total expected 96 Total sept 10 126 expected 170 (-25%) at June 20. 1 SL did not pass the 100 mb test in May Prod.stop for tool impr. Sept.10 >1 month stop in Aachen (Climat.inst.) plus 20 days holidays every where.
15 DT milestones 2003 INFN & CMS v33 9 camere MB3 giugno 2003 18 camere MB3 dicembre 2003 Prima MB4 a Torino marzo 2003 Inizio assemblaggio minicrates giugno 2003 Installazione nella ruota centrale ottobre 2003 MB 076 10% of ch. Done MB 1005 trial insertion done MB 075 assembly line Torino Jan 03 MB 079 35 % of ch. At CERN Jul 03 MB 080 60% of ch.assembled march 04 MB 1006 3 rd wheel readiness March 04 MB 083 End of inst. SX +2,+1,0 dec 04 MB 1007 Readiness of 5 th wheel apr 05 MB 081 85% of Ch. At CERN apr 05 MB 1008 End MB inst –2,-1 aug.05 MB 005 end inst in UX may 06 MB 1081 cabling feb 06 MB 082 end of ch.assembly Nov 05 MB 1084 cabling Jul 06
16 Status of MB4 Production Preparation Sez. di Torino firstname.lastname@example.org 2 nd iron cast table will be delivered in Sette Comuni on 17 th June. Delivered and aligned Work area enlargement approved by director, installation starts at the beginning of July. Time estimated for completion of infrastructure work (crane extension, air conditioning system upgrade, final cleaning) 2 months. Begin work end July, expected to be finished by end September Plotters: driver cabinets cabled and ready. Only missing part are the beam supports. Mimmo, back from China for MB4 support commissioning, will finish the drawings in July. Parts will be manufactured in September. BUT Mimmo: designed details for MB4 supports insertion done in July but was not planned; presently working on gas system (first 2 weeks of Sept.) NOT working on MB4. Qutlook: will have start contract w/ integration on Nov. 1 st and work on beam supports until end of Sept. Will start working on I-beams tool drawings in Oct. All other parts have been delivered. Plotter beams ready to be sent to CINEL for milling. Done in July. Glueing machine under test to check functionality for 15mt long pipes and possibility of glue dispenser splitting. One driver lost during set-up, replacement ordered. Tooling: I-beam tooling to be designed starting from September. See above
17 Status of MB4 Production Preparation Sez. di Torino email@example.com MB4 HV and FE frame cabling: 2 electronicians will start to work with us after 8 th july, they will go to Legnaro on 16 July to learn how to start SL frame cabling work. Frames already in Torino ready to be machined. Done Frame cabling will start beginning of September. Preparing area, tools. Silvia collecting docs etc., waiting for material (3 profiles) from CINEL, Madrid (1, end of September); Electronicians will go to Padova, collect cables, connectors etc., more training. Start work in Torino. Schedule: within the present schedule we are expected to provide a first SL by the end of the year. Two months delay in production preparation due to integration work on HV cable length and MB4 support commissioning test in Bejing (Mimmo) -> no MB4 SL before the end of the year. CONFIRMED
18 Chamber Installation Scenario in v33 42 ch/wheel in SX in v 32 38 ch./wheel in SX Installation crew of 4 technicians from home Institutions plus crane operators Installation rate of one chamber/day at start-up plateau at 8 chambers/week One wheel (10 Sectors) = 42 Chambers in 5 weeks YB 0 & YB-1,Sectors 8-9 September-December 2003 (42 + 8 ch.) YB+2 January-February 2004 (42 ch.) YB-2 Sectors 8-9 March 2004 ( 8 ch.) YB+1 September 2004 YB-1 November 2004 (begin) (42 +?) YB -1 YB -2 April-June 2005 (68 - ?) 10 Sectors (40 Chambers) are installed in UX5 starting September 2005 (~10 weeks to complete). for Alignment/Magnet Test
19 Installation Tools Some tooling is still needed for full scale installation: Transport frames for DT+RPC (CIEMAT). Ancillary tools for cradle rotation (Padova). Construction of a larger cradle for MB4. In addition we will rely on existing SX5 equipment: Cherry pickers, movable platforms … Refurbished L3 scissor lift. Tooling costs are within cost book estimates.
23 Last shipment of chambers from CIEMAT to CERN April 2002 Currently 12 ch. From CIEMAT stored at ISR LNL and Aachen will ship 8 ch. each in Oct./Nov. 2002. Delay due to the gluing of RPC Pads at home.
24 Chamber Preparation DT and RPC chambers are sent to the ISR from the assembly centers fully tested Acceptance tests: HV, Leak- rate,noise, cosmics DT alignment calibration DT cabling+services DT assembly with RPCs Storage in transport fixture
26 ISR: Standard work: accept/store chambers gas tightness/HV/noise test repair alignment long term HV test (1~3 months) insert/test minicrates cooling test couple to RPC (cooling test) Non standard : glue RPC Pads to CIEMAT ch. (from now to July 03) insert and finish HV cables (4 HV connectors/DT in ~ 80 ch at 4ch/week then done in the labs) complete gas and cooling piping (~ 60 ch. at 3 ch/day then done in the labs)
27 Presenze gruppi DT INFN ad ISR durante 2003 Bologna 2 persone X 6 mesi = 12 m/u Padova 2 persone X 6 mesi = 12 m/u Torino 2 persone X 2 mesi = 4 m/u L’idea e’ di avere 4~ persone per I due mesi di installazione E di due persone per 8 mesi per attivita’ di completamento Ricezione/stoccaggio e test. Altre 3 persone saranno inviate Da Aachen e CIEMAT. Inoltre Pd e Bo chiedono di mantenere un fisico per 12 mesi Complessivamente e che questa persona sia conteggiata al di fuori dei 2.5 m/fte usuali. E’ chiaro che RPC devono essere coinvolti nell’operazione E mantenere anch’essi qualcuno in permanenza,quando e in Quanti dipendera’ dagli sviluppi della loro costruzione
28 1 - Transport to CERN 2 - Test at ISR 3 - Alignment calibration 4 - Installation of RPC(s) 5 - Transport to P5 6 - Test at P5 7 - Insertion in YB 8 - Test in YB (gas,cooling,HV) Several ancillary tools are needed that are under design or construction Extension rails for DT+RPC DT+RPC package Insertion test : 1 MB2 ch in july-septemb 02 Sector insertion : before the end of 2002
33 to the counting room 3) electronics: electronics is sitting on the chambers 4~6 ROB (Read Out Board) 128 wires 4~6TRB PHI(Trigger Board) 128 wires 4 TDC (any of them can act as Master) 32 BTI,4 TRACO,1 TSServer => precise coordinates 2 TRB THETA housing BTIs only =>2 best MU in the Board (64 cm) ONE TS Board houses the TSMaster (two parts,any can act as master) => 2 best MU in the chamber Sector collector board in the 4th station (now on the balcony) in the Minicrates : in each chamber of one CMS sector : in the gas volume : F-End chips/boards & HV boards 32 F-End chips (2 Boards) feed: RoB TB TSB DCS Front T B T T C T End D T R S o S SECTOR C I A S n M Collector C.Room C t O r
35 TRB PHI TRB THETA CB/SB ROB MB1 (60) MB2 (60) MB3 (60) MB4 (30) MB4 (10) (10) (5) 168 cm 205 cm 205 228 140 168 205 168 140 (5) SCHEMATIC OF A MINICRATE
36 Further Installation Tests Sector Test: Install MB1, MB2, MB3 complete with cables and services. Installation of a minicrate ( trigger,readout and control electronics) on a chamber already installed. MB2 minicrate prototype with readout electronics under test in CIEMAT
38 Madrid reports there are enough ROB-128 (with HPTDC v 1.1) to equip two full minicrates. Final ROB-128 design will be verified in short time and 10 more boards will be available. Assembly of boards with final HPTDC will not start until late this year. The company designing ROS-8 prototype PCB has reported routing problems and is delayed. The final board for MC operation is expected by September. Preliminary operation has been described. Two MB1 minicrate mechanics are ready at the moment, two MB2 are in process. HPTDC/Cern/Mic was resubmitted in September to include small corrections mainly to the Voltage regulator. Using the HPTDC from the previous engineering run CIEMAT produced several Rout Boards
40 TRB1TRB2 TRB3 25 lines to theControl Board 11 lines to the Control Board One BTIM nouses 4 BTI One TRACO looks at 4 BTI inner and 12 BTI outer Each BTI outer is connected to 3 TRACO
41 C S Board TRB TRACO-TSS bus TRACOTSMBTIM Coonections from TRBs to CS Board al Sector Collector System test in June /July 02: Two TRBs and one CSB
42 BTI modules. (~14000 prod. 700 /month ?) contract signed in May,first samples foreseen beg. Aug delayed to end September (METALLUX) TRB (~1600 prod. 200/month? ) tender closed 28 June,approved by INFN 19 July should be signed in September (NOVATEL) new PCB design finished, 20 PCB 2 nd half October 5 TRBs end November for first MINICRATE two minicr. available for test beam of May 2003 Production plan for TRB: 4 months for material procurement 1 month 50 samples 1 month approval Preserie 200 after 3 months In June/July 2003 200~250 TRB could be available to begin the “mass prod.” of Minicrates (200 TRB = ~ 40 Minicrates,one wheel in SX,but assembly rate of minicrates still unknown and some delay in the production of TRB or BTI mod. is well possible). The Minicrates need also Control&Server Board.
43 Control and server boards They sit in the MINICRATES of which they control all the functionalities These are two boards :the server is piggy backed on the Control. The Control board was slightly modified after the system test to house some buffers and to accept new connectors. The design of the new PCB is going on and will be finished by end september. The Server part is complete and ready to be produced. The funding for both is allocated in the 2002 /2003 And first orders will be placed soon. However the Control must Wait for the final TTC/RX. We hope to have by october the Pin out in order to complete the PCB. A proto with the old scheme is in any case needed for the MINIC. Test at the end of 2002
44 DT Power & Grounding Layout for One Sector Analog P.S. Digital P.S. LVDS SL cover SL cover SL cover 20m LV cables Split board Analog P.S. Digital P.S. LVDS SL cover MINICRATEMINICRATE 15m LV cables Split board SL cover Analog P.S. Digital P.S. Analog P.S. Digital P.S. MB1 MB4 SECTOR collector AC coupled LVDS links HC & Al frame BALCONY GND Floating Power Supply and AC coupled LVDS links allow common mode freedom MINICRATEMINICRATE
45 SL RB3/4 SL SL (MB3 only RB3/4 MB3/4 SL RB1/2_OUT SL SL RB1/2_IN IRON MB1/2 Grounding DT & RPC IRON ConnectionCu braid to link box
47 DT milestones 2003 (INFN) 9 ch a LNL giugno 2003 18 ch. a LNL dicembre 2003 Primo SL MB4 a Torino marzo 2003 Inizio assemblaggio minicrates giugno 2003 Installazione nella ruota centrale ottobre 2003 DT milestones 2002 (INFN) 8 MB3 a Padova per Maggio 5 in Giu. ma SL per 10 altre 8 per Ottobre si’ (* ) Linea a Torino in Settembre: Gennaio Assemblaggio primo Minicrate in Ott. Dicembre (*)Conflitto su tavolo inc. tra camere e Pad Rpc
48 4000 ~ 4500 KCHF sono: 200 Per parti delle camere (I-beams and plates and…) (I,G,S 2/1/1) 1830 Per HV supplies + cavi (costo tot.stimato 2830) (I,G) 400 per HV chiesti nel 2003 (I) 630 per LV supplies + cavi (costo tot. stimato 900) (G) 100 Rout boards (S) 100 Trigger (I) 660 Sector collector board (I,G,S 2/1/1) 60 ch. Control (I,G,S) 3980+ altro (gara TRB non conclusa, cavi e assemblaggio minicrates…incertezze su cablaggio ruote etc) Richiesti alle F.A. nel rapporto del funding tra I/G/S = 11.1 / 4.44 / 3.05
49 Richieste CORE 2003 Totale circa 1500 KCHF 1816 Costruzione camere 47 (small parts,patch panels) Produzione parti 121 (Dubna,Protvino) Trigger 473 (TRB 205 Contrl/Sboard/Master 117 >>> 360 BTIM 160) HV supplies,connettori 624 Strutture per installaz. 36 Manpower per sopra 45 Gas piping on chambers 110 Assemblaggio minicrates ? Tot 1790 1820
50 Possibili ritardi su: BTIM coperti da impegno gara contratto in ritardo TRB idem gara in ritardo FEB to ROB 204 ass. 2002 dettagli finali in corso Contr/Serv/etc 325 ass. 2002 sj (sblocco settembre) C’e’ un bisogno disperato di moduli HV nuovi (2002?) soprattutto per test agli ISR (test accettazione e lunga durata) Assegnazioni INFN tabella Campana 98 99 00 01 02 03 tot 686 1714 2432 2471 1820 1790 10 913 (IVA incl) (IVA incl) Total funding 11 100 + 2.200 disp. 2 390
51 98 99 00 01 02 03 04 05 Committed 15000 60% (71%) To be committed 6000 24% (29%) Missing 4000 16 % (19%) (missing funding 8%) (Extra cost 11%) 98 99 00 01 02 03 04 05 1000 2000 3000 4000 KChF MoU Real Payments and commitments updated to April 02 INFN ( profile of MoU ‘98)
52 Tot.1790 1997 1998 1999 2000 2001 2002 2003 Gran totale