Presentation on theme: "Copyright 2007, Toshiba Corporation. Introduction on Unified Controller nv series Industrial Systems Company."— Presentation transcript:
Copyright 2007, Toshiba Corporation. Introduction on Unified Controller nv series Industrial Systems Company
2Unified Controller nv series - Introduction 1. General Description 1.1 History of Toshiba Controller Products 1.2 Product Concept 1.3 Birth of Unified Controller nv series 1.4 Background and Aim on Development 1.5 Features on Unified Controller nv series 1.6 Product Coverage of Unified Controller nv series 1.7 Measure to Improve Product Reliability 2. Controller 2.1 Specification and External View 2.2 List of Modules 2.3 System Configuration 3. High Speed Serial I/O System TC-net I/O 3.1 General Description of TC-net I/O 3.2 Installation of I/O Modules 3.3 TC-net I/O Loop 3.4 Operation at Failure 4. Control Network 4.1 Control Network Configuration 4.2 1Gbps-Ethernet 4.3 TC-net 100 5. Engineering Tool Ver.4 (nV-Tool4) 5.1 Types and Connecting Style of Engineering Tool 5.2 Target System 5.3 System Tree of Engineering Tool Ver.4 5.4 Program Editor
3Unified Controller nv series - Introduction 1.1.1 History of Toshiba Controller Products TOSDIC-CIE TM Integrated Controller V series TOSDIC TM Prosec TM T series
4Unified Controller nv series - Introduction 1.1.2 Chronology of Toshiba Controller Products 19751980198519901995200020052010 (year) Power General Industry Iron / Steel Water Treatment Electric Machinery TOSDIC TM CIEMAC TM CIEMAC TM -DS TOSMATIC TM -16A PC100PC200 MC20 PC50 TOSMATIC TM -12A PROSEC TM -2000 TOSDIC TM P2000 PROSEC TM EX series PROSEC TM T series Integrated Controller V series Highway Facility Building Automation Unified Controller nv series Controller for Power Station ▲ CIE Integration ▲ Integrated controller ▲ Unified controller
5Unified Controller nv series - Introduction 1.2 Product Concept Controller Integration I/O System Integration High Reliability, Relief & Safety, Succession Reliability & Safety Environmental Harmonization Integration Environmental Harmonized Products, Conformation to RoHS Directive, Global Environment Protection
6Unified Controller nv series - Introduction 1.3 Birth of Unified Controller nv series Series nameType nameRelease dateSales targetSystem price Unified Controller nv series type1 (for Electric control) Jan. 2008 250 systems/year (Total of series) More than 15 million yen (without application software) type2 (for Instrumentation) Unified ：【 jú:nəfàid 】, This is a word expresses “Unity”. General introduction of our new product TC-net I/O modules Base unit
7Unified Controller nv series - Introduction 1.4 Background and Objective on Development Background Recently, the supervisory and control system becomes higher performance and more complexity in the manufacturing premises of paper, the pulp, oil, the chemistry, steel, the metal, and the upper and lower water service system, etc. for which an industrial controller is used. On the other hand, the robust and reliable system is requested because of the stable supply of the product. Moreover, needs from the market to the cost reduction, the international and industrial standardization, and the globalization have been risen. Toshiba’s Action Industrial controller "Unified controller nv series" that has the feature (high speed, high performance, and the high trust), equips with I/O system 'TC-net I/O' by the dual loop network of 100Mbps at the transmission speed and can be used in both instrumentation and electric control field, to correspond to such requirements has been commercialized. We will expand the sales scale of this product in the future.
8Unified Controller nv series - Introduction 1.5.1 Features on Unified Controller nv series “Unified Controller nv series” has the following features with high performance, high reliability and the succession from the existing products. 1.High operation performance powered by the capability to perform IEC language directly The execution time of the sequence instructions can be set 20 ns (1/2 compared with our company product) and the control cycle from 0.5 ms or more, because it is designed to execute international standard language IEC 61131-3 instructions directly by hardware logic on hardware. 2.High reliability has been achieved by the card redundant configuration and the ECC circuit applied to internal memories. The duplex system that prepares 2 pieces of power supplies, CPUs, and the transmission cards can be configured. In addition, ECC circuit is applied to the internal memories on each card, and not only the error detection but also the error correction can be performed. Moreover, the number of parts is reduced by the high integration with ASIC, and the failure rate of the device is reduced at in a complex circuit. 3.First high-speed serial I/O system 'TC-net I/O‘ has been equipped in these industries. The transmission speed is 100Mbps, and field I/O system that can be the loop duplex configuration is the first product in these industries. High-speed I/O data can be collected, and the minimum setting time of the collection cycle is 100 us. The ordinary transmission line is a dual (transmission and reception) loop, and the configuration in which it is duplex further is possible.
9Unified Controller nv series - Introduction 1.5.2 Features on Unified Controller nv series 4.High reliability can be achieved by configuration of 1Gbps transmission speed and redundancy on the supervisory and control network. One Gbps-Ethernet at the transmission speed is adopted in the supervisory and control network, and, in addition, the transmission line can be doubled. Moreover, Real-Time Ethernet 'TC-net 100' of the international standard can be applied to the network between controllers. It is considered that it is possible to connect them via the switching hub and the gateway with the conventional systems so far. 5.Succession by three basic elements of the supervisory and control system Engineering Tool: It conforms to International Standard IEC 61131-3 also adopted for the conventional products. Moreover, the symbol can be customized according to user's favor because it is made easily to use. Supervisory and Control Network: It conforms to open network Ethernet, and its transmission speed is 1 Gbps. Moreover, past Real-Time Ethernet 'TC-net 100' can be used. Operator Station: Conventional model 'OIS-DS' can be connected, and conventional operativeness has been succeeded to. Moreover, the function as the OPC server can be added in OIS-DS. 6.Corresponds to the RoHS directive considering the environment. It is a design to consider the global environment by using of lead free soldering and the part selection by the green procurement corresponding to the RoHS directive concerning the restriction of the use of certain hazardous substances.
10Unified Controller nv series - Introduction 1.5.3 Speed Ties Trust –Unified Controller nv series– Certain speed provides us high class control. Speed has brought us ‘reliability’ and ‘high quality’. 20ns - high speed / IEC language direct executing language processor Instruction executing time (our products data) IEC language direct executing language processor
11Unified Controller nv series - Introduction TC-net I/O loop TC-net I/O module 1.5.4 Speed Ties Freely –Unified Controller nv series– TC-net I/O loop provides us ‘Full remote I/O’. TC-net based fast serial I/O bus Fast scan with 100 us / Optimal control by setting scan transmission period Fast serial transmission, flexible system configuration, high reliability with dual loop by ‘TC-net 100’ that has become an international standard are provided.
12Unified Controller nv series - Introduction 1.5.5 Speed Ties the Techniques –Unified Controller nv series– Properties of V series existing systems can be succeeded. Present technique will be succeeded and tied to future properties. Engineering tool ‘nV-Tool4’ supports “IEC61131-3” programming language. Application programs can be succeeded.
13Unified Controller nv series - Introduction Process Computer Single Loop Controller Industrial Computer PLC System scale Large scale Medium scale Small scale DCS S: Sequence Control L: Loop Control C:Computer Control Usage V series 1.6 Product Coverage of Unified Controller nv series Unified Controller nv series The area of a computer control and a small-scale system will be achieved by means of the model expansion in the future.
14Unified Controller nv series - Introduction ItemFor electric control (type1)For instrumentation (type2) Program capacity256 K step512 K step Local variable/Global variable 256 K word I/O variable16 K word Tag － Standard input/output (Process alarm management) OIS-DS interface Task Periodical task Ultra high speed: 0.5 – 500 ms High speed: 0.5 – 500 ms RIO: 0.5 – 500 ms Main: 0.5 – 1,000 ms High speed: 10 – 500 ms Main: 100 – 10,000 ms Event task Selectable Event: 8 entry I/O interruption: 16 entry Event: 8 entry I/O interruption: 16 entry Rask switching timeLess than 60 us Calculation performance Contact instruction: 20 ns Integer add instruction: 20 ns Floating point add instruction:120 ns Programming language Four languages conformed to IEC 61131-3 LD (Ladder) FBD (Function Block Diagram) SFC (Sequential Function Chart) ST (Structured Text) 2.1.1 Specifications for Unified Controller nv series
15Unified Controller nv series - Introduction 2.1.2 External View of Unified Controller nv series Power modules Example of dual configuration Controller modules 1Gbps Ethernet modules TC-net 100 modules
16Unified Controller nv series - Introduction 2.2 List of Modules That Compose Basic Unit Module nameType codetype1type2Slot widthMax installed Controller Module Controller module type1PU811○ － 21 Controller module type2PU821 － ○21 Ethernet Module General purpose GB/100MB (E)EN811○ － 14 Note1 General purpose GB (O)EN821○ － 14 Note1 OIS-DS connection GB/100MB (E)FN812 － ○11 TC-net Module TC-net 100 (E/Single)TN811○○14 Note1 TC-net 100 (E/Dual)TN812○○14 Note1 TC-net 100 (O/Single)TN821○○14 Note1 TC-net 100 (O/Dual)TN822○○14 Note1 Others Profibus module Note 2 ○○12 SIF (For extended TC-net I/O) Note 2 － ○13 Note 1: Maximum total number of Ethernet module and TC-net module shall be 4 modules. Note 2: These modules will be released in the future.
17Unified Controller nv series - Introduction 2.3.1 System Configuration (type1/Iron and Steel Plant)
18Unified Controller nv series - Introduction 2.3.2 System Configuration (type1/for social facilities)
19Unified Controller nv series - Introduction 2.3.3 System Configuration (type2/for general industries)
20Unified Controller nv series - Introduction ItemElectric InterfaceOptical Interface TopologyDual loop (Send/receive) Transmission speed 100Mbps I/O interface32 node/loop I/O module16 module/node Transmission cable Category 5 twisted pair cable with shield Optical fiber cable GI 50/125 Maximum cable length Maximum 10 mMaximum 2 km Total cable lengthMaximum 100 mMaximum 4 km Scan period High speed scan: 100us - Medium speed scan: 1ms - Redundant Configuration Bypass control at transmission line trouble Dual configuration available on dual loop 3. High Speed Serial I/O System TC-net I/O Specifications for High Speed Serial I/O System TC-net I/O
21Unified Controller nv series - Introduction 3.1.1 General Description of TC-net I/O First field I/O system that its transmission speed is 100 Mbps, and is dual loop configurable in the industries. High speed I/O data gathering is available, and minimum setting time of gathering period is ‘0.1 ms’. Basic transmission line is dual (send/receive), moreover, its duplex configuration is available. Abundant I/O modules Installation to DIN rail
22Unified Controller nv series - Introduction 3.1.2 TC-net I/O Module List Type codeModule nameFunction and Specification TC-net I/O bus adapter SA911TC-net I/O bus adapterTC-net I/O, electrical Note 1 TC-net I/O bus adapterTC-net I/O, optical General TC-net I/O module DI934Digital input module24 Vdc/5 mA, digital filter, 32 ch/non isolation DI944Digital input module48 Vdc/2.5 mA, digital filter, 32 ch/non isolation DI935Digital input module24 Vdc/4 mA, digital filter, 64 ch/non isolation DI936Digital input module24Vdc/8mA, digital filter, each ch individual common, 16 ch/isolation DI937Digital input module24Vdc/8mA, contact input, 16 ch/non isolation IN956Digital input module100/120 Vac(dc)/8 mA(2.3 mA), each ch individual common, 16 ch/isolation DO934Digital output module24 Vdc/100 mA, sink output, 32 ch/non isolation DO935Digital output module24 Vdc/50 mA, sink output, 64 ch/non isolation RO966Relay output module240 Vac/30 Vdc/1.5 A(100 Vdc/0.1 A) (resistor load), 16ch/isolation
23Unified Controller nv series - Introduction 3.1.3 TC-net I/O Module List Type codeModule nameFunction and Specification AI914Analog input module 0 ～ 5V, 14 bit, 1 ms period, 4 ch/isolation AI918Analog input module 0 ～ 5V, 14 bit, 0.5 ms period, 8 ch/isolation AI919Analog input module 0 ～ 5V, 14 bit, 50 ms period, 16 ch/ non isolation AI929DAnalog input moduleAI919 with distributor, 16 ch/non isolation TC919Thermocouple input module Thermocouple (B, R, S, J, K, T, E type), Individual type or range setting is available on each channel, 16 ch/isolation RT918CRTD input module RTD: Pt100, JPt100, Individual type or range setting is available on each channel, 8 ch/isolation AO928Analog output module 0 ～ 20 mA, 14 bit, response within 1 ms period, 8 ch/isolation AO928FAnalog output module 0 ～ 20 mA, 16 bit, response within 1 ms period, 8 ch/isolation AO929Analog output module 0 ～ 20 mA, 14bit,response within 20 ms period, 16 ch/non isolation PI918Pulse input module DC ～ 50 Hz (contact)/DC ～ 50 Hz, single pulse, 12 ～ 24 V, 8 ch/isolation Special purpose TC-net I/O module FL911FL-net moduleFL-net interface MD911Modbus moduleModbus-RTU (with RS232C port)
24Unified Controller nv series - Introduction 3.1.4 TC-net I/O System Configuration
25Unified Controller nv series - Introduction 3.2 Installation of I/O Modules DIN rail installation Daisy chain connection with terminal blocks and cables Connection to next column by using extending cable Maximum 16 units / node Termination resistor is needed at end base
28Unified Controller nv series - Introduction 3.4.1 Operation at Failure -Dual Loop- Operation can be continued under disconnection at 3 points.
29Unified Controller nv series - Introduction 4.1 Control Network Configuration “CIEMAC DS/nv System” Configured on Networks GB Ethernet TC-net 100 Controller TC-net I/O System Control LAN HMI Sensor Actuator Control valve, Relay, Switch, Motor, etc. Engineering Tool Information management server Remote engineering terminal Production planning computer Internet Fire wall Information system LAN
30Unified Controller nv series - Introduction 4.2 Supervisory/Control Network -1Gbps-Ethernet- 1Gbps-Ethernet Specification ItemSpecification TopologyStar-type Ethernet frameDIX System Number of nodesMax 254 node/system (Single transmission line) Number of repeater hubs 10BASE-T: Max 4 module (cascade connection) 100BASE-TX: Max 2 module (cascade connection) 1000BASE-T: Max 1 module Number of LAN switchesNo restrictions Number of Ethernet modules Transmission module: Max 4 module
31Unified Controller nv series - Introduction 4.3 Network between Controllers -TC-net 100- TC-net 100 Specification ItemSpecification Distance between hub and station 2 km CableMulti mode optical fiber ConfigurationSingle transmission line/Dual transmission line TopologyStar type Transmission mode Scan transmission – High speed: 1 ms – 160 ms – Medium speed: 10 ms – 1,000 ms – Low speed: 100 ms – 10,000 ms Message transmission – TCP/UDP/IP/ARP/ICMP Capacity of scan transmission 128 KW/system 2048 block/system (64 W/block) Transmission capacity/node – High speed: 64 block – Medium speed: 128 block – Low speed: 384 block Status change detection Number of status change detection word: 128 KW Detection period: number of words x 30 us Interval of detection signal: more than 50 ms Number of nodesMax 254 node/system
32Unified Controller nv series - Introduction ItemSpecification Model type1/type2 Operating environment HardwarePC/AT compatible OS Windows XP Professional SP1 or later (Standalone version/Client side) Windows Server 2003 or later (Server side) Programming language IEC 61131-3 conforming –LD (Ladder diagram), –FBD (Function block diagram), –SFC (Sequential function chart), –ST (Structured text) Controller interfaceEthernet 利用形態 Standalone / Client-server Support languageJapanese/English/Chinese Planning 5. Engineering Tool Ver.4 -nV-Tool4- Specification of Engineering Tool Ver.4 (nV-Tool4)
33Unified Controller nv series - Introduction 5.1 Kinds and Connecting Style of Engineering Tool (nV-Tool4) Language JapaneseEnglishChinese nV-Tool4 client/server version○○○※1○※1 nV-Tool4 standalone version○○○※1○※1 nV-Tool4 server nV-Tool4 client Ethernet Intranet/Internet nV-Tool4 client PHS RS-232C ※ 1 planning
34Unified Controller nv series - Introduction 5.2 Target System of Engineering Tool (nV-Tool4) System composed by “Unified Controller nv series” only System composed by both “Unified Controller nv series” and “Integrated Controller V series” System composed by “Integrated Controller V series” only
35Unified Controller nv series - Introduction 5.3 System Tree of Engineering Tool (nV-Tool4) Application configured by nV-Tool4 Correspondence of one to one with hardware configuration Structure that is easy to understand
36Unified Controller nv series - Introduction 5.4 Program Editor (Text Editor) Text editor which supports ST language based on IEC 61131-3. ST (Structured Text) : Structured text language which is similar to PASCAL or C language Efficient description: Efficient description of complex operational expression and repetition processing Variable/Constant/Syntax: Description of Variable, constant, operator, assignment statement, IF statement, CASE statement, FOR statement, WHILE statement, REPEAT statement, call statement for functions and function blocks etc.
37Unified Controller nv series - Introduction 5.5 Program Editor (Full Graphic Editor) Program editor that is used for drawing, storing and compilation, monitoring the program LD (ladder diagram), FBD (function block diagram), SFC (sequential function chart) based on IEC 61131-3 with instruction symbols on each field together
38Unified Controller nv series - Introduction 5.6 Program Editor (Custom Symbol Editor) Custom made symbol can be made easily as follows.
39Unified Controller nv series - Introduction 1.7 Measure to Improve Reliability on Unified Controller nv series ■Fundamental plan ECC circuit Duplex configuration by Single CPU Check of duplex configuration Simplified hardware ■Fundamental plan ECC circuit Duplex configuration by Single CPU Check of duplex configuration Simplified hardware ■Initial evaluation by modeling method State transition design technique applied to overall CPU control and I/O system control Checking by check tool ■Initial evaluation by modeling method State transition design technique applied to overall CPU control and I/O system control Checking by check tool ■Prior solution of simple bug Coding rule Rule for source check ■Reliability assessment Long term reliability on BGA soldering ■Prior solution of simple bug Coding rule Rule for source check ■Reliability assessment Long term reliability on BGA soldering ■ Operation check without real machine Check by software simulator ■ Operation check without real machine Check by software simulator ■Test without insufficiency Application of table to check verification covering level Test on RAS function by real machine ■Test without insufficiency Application of table to check verification covering level Test on RAS function by real machine