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Report of Malaysia Paper Industry Year 2012 By The Malaysian Pulp and Paper Manufacturer Association (MPPMA)

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Presentation on theme: "Report of Malaysia Paper Industry Year 2012 By The Malaysian Pulp and Paper Manufacturer Association (MPPMA)"— Presentation transcript:

1 Report of Malaysia Paper Industry Year 2012 By The Malaysian Pulp and Paper Manufacturer Association (MPPMA)

2 Malaysia Participants 1.Mr Tan Chaik Phoay – Muda Paper Mills, Tasek 2.Mr Wong Peng Khoon – Muda Paper Mills, Kajang 3.Ms Lee Hooi Fung – Nibong Tebal Paper Mill 4.Mr Mohamad Razi Bin Idris – Pascorp Paper Industries 5.Mr Chua Keat Lee – Malaysian Newsprint Industries

3 Malaysia Facts Consists of : West & East Malaysia with 13 states and 3 federal territory Area : 329,847 Square Kilometer Length : West Malaysia 748 km (465 mi) SSE-NNW & 322 km (200 mi) ENE-WSW : East Malaysia ( Sabah )12 km (256 mi) E-W & 328 km (204 mi) N – S : East Malaysia ( Sarawak ) 679 km (422 mi) NNE-SSW & 254 km (158 mi) ESE-WNW Population ( 2012 ) : 29.2 Mil Ethnic Groups : Malay, Chinese, Indian, Others Capital City : Kuala Lumpur GDP 2012: USD bil; USD 16,186 per capita Language: Bahasa Malaysia (official), English (widely used in business), Mandarin, Tamil and Iban Local currency: Ringgit (MYR) Source :- Encyclopedia of Nation

4 Malaysia Major Trade Partner’s * Source :- Malaysia Statistic Dept

5 Malaysia Major Export Country 2011 * Source :- Malaysia Statistic Dept * Malaysia-Japan export trade value is at billion for year 2011

6 Malaysia Major Import Country 2011 Source :- Malaysia Statistic Dept Malaysia-Japan import trade value is at billion for year 2011 *

7 Malaysia Major Export Country 2012 * Source :- Malaysia Statistic Dept * Malaysia-Japan export trade value is at billion for year 2012 up to Sept

8 Malaysia Major Import Country 2012 Source :- Malaysia Statistic Dept * Malaysia-Japan export trade value is at billion for year 2012 up to Sept

9 Malaysia Paper Manufacturing Industry Comprises 3 sub-sectors : -Paper Manufacturing -Paper Products -Printing and Publishing

10 Paper Mills In Malaysia

11 Major producers in Malaysia Initial Start up capacity (‘000 Mt) Capacity Today (‘000 Mt) Growth Multiple (‘x) Growth rate MUDA (1964) ,900% NTPM (1979) ,150% Pascorp (1992) % GSPP (1992) % MNI (1999) % SFI % Total6101, %

12 Paper capacity in Malaysia Major capacity increased in Containerboard paper (+300,000 tons) Source :- MPPMA

13 Paper – Supply & Demand (‘Mil Tons) Source :- MPPMA

14 Economic sectors supported by Paper Mills Paper MillsIntermediate UsersIndustries / Consumers ContainerboardPackaging / Box PlantsPackaging / boxes for Electrical & Electronic sectors (E&E), Solar Panels, Food & Beverages (F&B), Fast Moving Consumer Goods (FMCG), Textiles, Rubber gloves, Furniture, Pharmaceutical goods etc NewsprintsPublisher, PrintersConsumers, education Tissue or hygiene paper PackersHotels, Restaurant, Hospitals, End consumers Printing & WritingPrinters, PublishersEducation, Office use

15 Wastepaper – Domestic Supply & Demand Source :- MPPMA (‘000 Tons)

16 Wastepaper Consumption By Types Source :- MPPMA (‘000 Tons)

17 Challenges faced by the industry  Shortage of domestic wastepaper supply continues due to new capacities  Quality of waste paper is getting deteriorated – High moisture and high out-throw

18 High imports of wastepaper Source :- MPPMA (‘000 Tons) 20% imports 30% imports 14% imports

19 Paper Recycling System Malaysia Year 2012 By The Malaysian Pulp and Paper Manufacturer Association (MPPMA)

20 Paper Recycling System in Malaysia ONP OLD NEWSPAPER B&W OFFICE A4 PAPER OMG OLD MAGAZINES OCC OLD CORRUGATED Household / Residential Commercial Centres Newspaper Publishers School’s Network Charity’s Association Industrial Factories Town Councils Major Recovered Paper Sources 4 Major Recovered Paper Classification Included Leftovers from publishers, Weekly / monthly leftovers from publishers, books, Waste paper from printers, office shredded paper, Cardboard boxes, trimmings waste from electrics appliances, packaging manufacturers, textiles, fruits…etc

21 Paper Recycling System in Malaysia Household / Residential Commercial Centres Newspaper Publishers School’s Network Charities Association Industrial Factories Town Councils Major Recovered Paper Sources Paper Mills Main Collectors / Packers / Wholesaler ( Most of them have their own baling machine) Current Distribution of Recovered Paper Small Collectors / Packers (No Baling Machine) (Most of them own/rent 3MT Lorries) Confidential Documents ¥4-5 ¥7-8 ¥11-12 * Price can be varies due to move of International Price Incentive / Rebate Support Collection Activities to School / Charities Incentive / Rebate Support Collection Activities to School / Charities

22 Paper Recycling System in Malaysia High Volume of Collection / Recovery Higher Collection / Recovery of Recovered Paper By States

23 Paper Recycling System in Malaysia Small Collectors / Packers (No Baling Machine)

24 What We Learn From This Training JPA & JRPA have a very active roles in promoting the recycling system in Japan Active association memberships as advisor roles in promoting recycling program in each of the designated areas. A strong / active action / Implementation Group such as Paper Recycling Promotion Center by JRPA Noted that Japan have a very details classification of recycle waste for the residential, business and industrial communities / channel (Implemented since 1974) Effective Recycling Message to the Public / Residences with A Good Government Support & Local Municipals Japan Local municipals providing the facilities to the communities to ensure the success of the recycling system. Good & Pro-active cooperation between paper mills and recycling industries in sharing information and relationship business trust. A very matured legal system of Paper Recycling system established since 1974 or during the Pre-Edo We need an on-going process to promote recycling program in all levels Paper mills in Japan have created a very strong quality control of waste at wholesalers level and then to the collectors (reduce the incoming check of waste at paper mill)

25 What can we work/promote from now? 1.Exploring more public awareness of recycling of waste in all channels which can provide immediate impact towards the recovery of waste collection and quality incoming of the waste ( Example : schools, industrials, commercial, and residence areas) 2.Recently, some of the waste paper have been exported out from Malaysia which was reported by local customs. This definitely are some of the potential issue facing which reduce the rate of local collection recovery rate. (Working with local customs authorities to reduce the exporting of waste due to local shortage) 3.Paper mills in Malaysia, receiving most of the left-over / poor quality of in-coming waste from the wholesaler ( mainly OCC segment). We need get more guidelines or process details to overcome the in-coming from the wholesalers. 4.Malaysia’s waste paper specification need to be revise to Japan classification which can have a significant improvement on the quality of the waste papers collected. (Pre- print brochures, leaflets, sharing information to household, PTA…etc) 5.Looking at under-recovered areas / states in Malaysia which having a significant growth due to the developments by the state government ( East Malaysia : Sabah & Sarawak)

26 Possible cooperation/support from Japan? 1.To share more new ideas or technical knowledge in improving manufacturing yield within 2-3 years from now ( All paper production makers ). Targeting to reach 90 to 94% yield. 2.Malaysia at this moment still imports a significant volume of waste paper from Europe, USA and Australia. Therefore, with the excess of waste papers currently available which we hope Japan can provide some incentives to support us while we are still developing the strategy to recover more waste from the local market. 3.Japan have a well establishment of paper recycling system since 1974 till today which we hope we can be get more details pertaining the set-up which we can use to be implement / as a guidelines within the associations, members, communities and with our government bodies. 4.Existing methodology or quality checks implemented in Japan which can be use to assist to reduce our moisture issues and prohibited materials from the wholesalers. 5.Setting up WTE (Waste To Energy) plant for all paper mills by providing special grant to set-up the facilities 6.Possible to assist us or to provide a TIMELINE details how to set up A very establish paper recycling system ( Example : What we must do 1 st before we move to 2 nd Step)

27 Thank You Year 2012


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