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Reduce your operating cost with GL&V’s cost saving solutions… Amol Deshmukh GL&V India Pvt. Ltd., 18 July 2014 BEST MAINTAINANCE PRACTICES IN PULP AND.

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Presentation on theme: "Reduce your operating cost with GL&V’s cost saving solutions… Amol Deshmukh GL&V India Pvt. Ltd., 18 July 2014 BEST MAINTAINANCE PRACTICES IN PULP AND."— Presentation transcript:

1 Reduce your operating cost with GL&V’s cost saving solutions… Amol Deshmukh GL&V India Pvt. Ltd., 18 July 2014 BEST MAINTAINANCE PRACTICES IN PULP AND PAPER INDUSTRY TO IMPROVE PROFITABILITY

2 Your obvious partner…in pulp and paper OPEN LOOP, CONVENTIONAL CENTRICLEANERS

3 Your obvious partner…in pulp and paper CONCERNS IN OPEN LOOP, CONVENTIONAL CENTRICLEANERS  Need of individual cleaner feed and accept valves  Open reject pit  Fiber loss from Reject Pit spills & overfows  Air intrapment from open reject vertex  Larger parts for replacement (high cost)  Heavy maintenance time & cost

4 Your obvious partner…in pulp and paper CLEANPAC 700 LD

5 Your obvious partner…in pulp and paper CLEANPAC 700 LD – Advantages  Satellite assemblies  Smaller replaceable parts  Twin wall design  Large cleanout plug  Transparent reject chamber  Transparent lower cone and lower shell  Low density reject removal system

6 Your obvious partner…in pulp and paper SATELLITE ASSEMBLIES  Design flexibility  Installations in smaller space  In spite of compact design enough maintenance space  Quick and easy replacement of complete cleaners and spares Quick and easy replacement of complete cleaners and spares

7 Your obvious partner…in pulp and paper SATELLITE ASSEMBLIES

8 Your obvious partner…in pulp and paper SMALLER REPLACABLE PARTS  No need of changing complete cleaners  Smaller parts can be changed if damaged or worn out  Parts assembled with O rings and clamps. Quick and easy replacement of parts  Less time and manpower required for Maintenance  CLP 700 LD Assembly CLP 700 LD Assembly

9 Your obvious partner…in pulp and paper TWIN WALL DESIGNTM  Well proven design  Fig A – leakage through shell vent  Fig B – Protection plug sealing the vent  No immediate shut down for maintenance  No pulp splash if inner cone worn out in running (FIG A) (FIG B)

10 Your obvious partner…in pulp and paper LARGE CLEAN OUT PLUG  Lower risk of clogging of reject pipe  Large outlet minimizes risk of clogging caused by oversized particles  Easy access to inside from bottom to clean and flush the cleaner

11 Your obvious partner…in pulp and paper TRANSPARENT REJECT CHAMBER  Visual access to reject transfer  Large clean out plug  Easy inspection of the individual cleaners for clogging

12 Your obvious partner…in pulp and paper TRANSPARENT LOWER CONE AND LOWER SHELL  Visual access to complete lower cone assembly  Helps to understand the flow pattern and running condition of individual cleaners  Proved to be very helpful in high reject containing pulps and critical cleaning applications

13 Your obvious partner…in pulp and paper LOW DENSITY REJECT REMOVAL SYSTEM  CLP 700 LD cleaner removes low density rejects from pulp like  Plastics  Hot melts  Stickies  Waxes  Free air

14 Your obvious partner…in pulp and paper CELLECO TWISTER TM

15 Your obvious partner…in pulp and paper CELLECO TWISTER TM  Satellite assemblies  Smaller replaceable parts  Twin wall design  Operating consistency of up to 2 %  Transparent reject tip  Transparent lower cone and lower shell

16 Your obvious partner…in pulp and paper COMPARISON OF CLEANERS LOW V/S MEDIUM CONSISITENCY NO. OF CLEANER UNITS PRIMARYSECONDARYTERTIARYFIBERMIZER TWISTER9211 CLP  Less number of cleaner units per stage  Fewer Stages for bigger plants  Less maintenance cost

17 Your obvious partner…in pulp and paper THANKS


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