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January 2014. The new OPENcontrol family 2 OPENcontrol family OPENcontrol family OPENcontrol – Control Units OverView OPENcontrol – Control Units OverView.

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Presentation on theme: "January 2014. The new OPENcontrol family 2 OPENcontrol family OPENcontrol family OPENcontrol – Control Units OverView OPENcontrol – Control Units OverView."— Presentation transcript:

1 January 2014

2 The new OPENcontrol family 2 OPENcontrol family OPENcontrol family OPENcontrol – Control Units OverView OPENcontrol – Control Units OverView - Configurations - Software architecture - HW Platforms HMI solutions HMI solutions - Modular Operator Panel OPENconsole - Compact Panel - Monitors and PanelPC - Hand helded console TOP5 OPENcontrol family devices OPENcontrol family devices - OPENrio and other I/Os - OPENdrive Utilities Utilities

3 3 OPENcontrol line The new family of Hi-Tech Numerical Controls Osai Prima Electro Numerical control

4 4 OPENcontrol: Synthesis of the Motion Control The OPENcontrol comes up with the purpose to combine into a family of products the Prima Electro experience within the Motion Control market The OPENcontrol comes up with the purpose to combine into a family of products the Prima Electro experience within the Motion Control market The OPENcontrol integrates the features developed for Laser Cutting Machines Controls for Prima Industrie Group and the general purpose market oriented features The OPENcontrol integrates the features developed for Laser Cutting Machines Controls for Prima Industrie Group and the general purpose market oriented features Osai Prima Electro Numerical control

5 5 The new line of OPEN products SoftwareFunctionalities Hardware Computing Power

6 6 Scalability at all levels… Performance ScalabilityFunctional Scalability HardwareSoftware

7 7 Migration from OSAI CNC to OPENcontrol OPEN-10 Major integration of the Motion Control software Major integration of the Motion Control software Same interpolators used by CNC version Same interpolators used by CNC version Immediate and transparent migration on higher level products (OPEN20 and 30) Immediate and transparent migration on higher level products (OPEN20 and 30) Besides SyncMotion features, OPEN10 allows to have: Besides SyncMotion features, OPEN10 allows to have: - Major integration within the development and setup tools of the PLC environment, field bus, HMI and motion control - A richer and powerful Motion Control library - “Ethernet based” field bus to interface axes and I/O 10/Series OPEN-30 OPEN-20 OPEN-10 SyncMotion OPEN-20, OPEN-30 CNC Solutions dedicated respectively to the applications for the 2D and 3D machines CNC Solutions dedicated respectively to the applications for the 2D and 3D machines Continuity with the 10 Series development environments (WinPLUS, WinNBI) Continuity with the 10 Series development environments (WinPLUS, WinNBI) OSAI Prima Electro standard local or remote HMI (WinNBI) OSAI Prima Electro standard local or remote HMI (WinNBI) New Real Time operating system WindowsCE New Real Time operating system WindowsCE New openings for the communication on Ethernet Based standard field bus New openings for the communication on Ethernet Based standard field bus

8 System overview – HW configurations

9 9 System overview – OPENcontrol Stand Alone CNC + Monitor CNC + Monitor Drives and I/Os can be on the same fieldbus Drives and I/Os can be on the same fieldbus Windows CE real time O.S. Windows CE real time O.S. Dual Operating System option (WinCE + WES2009 ) Dual Operating System option (WinCE + WES2009 ) I/O fieldbus Drive fieldbus OPENcontrol Drives Modular I/O Dashed lines for OPTIONAL modules MTB panel Keyboard Monitor DVI/VGA USB

10 10 System overview – OPENcontrol Multi Platform DVI/VGA Monitor Keyboard MTB pane l Industrial PC TCP/IP over Ethernet Modular I/O Drive fieldbus Drives OPENcontrol Dashed lines for OPTIONAL modules CNC + Industrial PC (or Panel PC) CNC + Industrial PC (or Panel PC) Drives and I/Os can be on the same fieldbus Drives and I/Os can be on the same fieldbus USB I/O fieldbus

11 System overview – SW architecture

12 12 Development Tools - WinPLUS SoftPLC: WinPLUS Development environment and machine logic debug through a tool within the Windows IEC 61131-3 environment Windows development environment based on IEC 61131-3 which can be programmed in IL, LD, ST, FB, SFC Windows development environment based on IEC 61131-3 which can be programmed in IL, LD, ST, FB, SFC Integrated machine logic environment Integrated machine logic environment Multi-tasking real-time execution Multi-tasking real-time execution Max 250 tasks, 10 priority levels Max 250 tasks, 10 priority levels Cyclic task with min. scheduling of 250 µSec. Cyclic task with min. scheduling of 250 µSec. User event-driven tasks User event-driven tasks Event tasks associated to M, S, T functions Event tasks associated to M, S, T functions On-line debugging (tracing, breakpoint etc.) On-line debugging (tracing, breakpoint etc.) [Continuity with 10/Series and SyncMotion]

13 13 HMI & Configuration: WinNBI “Configurable Network Based Interface” - Standard user screen panels - Screen panels customization based on graphical obejcts DLL Available for the development of custom graphical interfaces Development Tools - WinNBI [Continuity with 10/Series and SyncMotion]

14 Table Editor 14 WinNBI - End User applications ProcessController standard layouts PathView Digicad MachinePlot System History Boot Controller File Browser

15 15 WinNBI - OEM applications O-Scope ODM Security

16 16 WinNBI applications availability Windows XP/7Windows CE End User applications BootController  CNC boot manager ProcessController  CNC main and auxiliary screens manager and builder SystemHistory  System journal TableEditor  Table data manager (Offset, Tool, Origins…) MachinePlot  - 2D/3D graphical drawing of the tool trajectory FileBrowser  File manager (CNC and PC) PathView  - 3D graphical tool for digitising with spline DigiCAD  - 3D graphical tool for digitising with spline OEM applications ODM  - Configurator and run-time Security  - SW Installation, backup, restore. License manager TimeMonitor  - PLC and System task timing graphical monitor O-Scope  - Oscilloscope for many system parameters  Available  Option - Not available

17 Conversational Editors Conversational Editor for 3 axes milling machines Conversational Editor for 3 axes milling machines SawCAD SawCAD SketchCAD SketchCAD Running on PC and on CNC (Windows CE) 17

18 Conversational Editor – Milling Machines Milling Face milling Face milling Round Pocketing Round Pocketing Square/Rectangular Pocketing Square/Rectangular Pocketing Round Boss Round Boss Square/Rectangular Boss Square/Rectangular Boss Straight/Linear/Radial Slotting Straight/Linear/Radial Slotting Hexagon Boss Milling Hexagon Boss Milling Triangular Pocket Milling Triangular Pocket Milling OD Helical Milling OD Helical Milling ID Helical Milling ID Helical Milling OD Thread Milling OD Thread Milling ID Thread Milling ID Thread Milling Drilling All drilling patterns include the ability to include standard drilling cycles: Spot Drilling Spot Drilling Peck Drilling Peck Drilling Deep Hole Peck Drilling Deep Hole Peck Drilling C’Sink with Dwell C’Sink with Dwell Normal Tapping Normal Tapping Reverse Tapping Reverse Tapping Boring Cycle w/Rapid Extraction Boring Cycle w/Rapid Extraction Boring Cycle w/Extraction at a Feedrate Boring Cycle w/Extraction at a Feedrate Custom Drill Cycle Creation Custom Drill Cycle Creation Drilling Patterns include: Bolt Circle Pattern Bolt Circle Pattern Line-At-An-Angle Pattern Line-At-An-Angle Pattern Grid Pattern Grid Pattern User defined locations User defined locations Non-Traditional Machining Conversational-To-G-Code Programming Assistant (KipwarePA® ) Conversational-To-G-Code Programming Assistant (KipwarePA® ) SketchPad allowing users the ability to draw the desired toolpath. SketchPad allowing users the ability to draw the desired toolpath. DXF to SketchPad Converter for importing DXF files into the SketchPad. DXF to SketchPad Converter for importing DXF files into the SketchPad. Straight Line Engraving Program Text Editor specifically designed for G code editing with the following features : Re-Sequence programs with N numbers Re-Sequence programs with N numbers Remove N numbers Remove N numbers Add / Remove Spaces Add / Remove Spaces Search / Replace Search / Replace Paint / Highlight with user defined paint pallet Paint / Highlight with user defined paint pallet Mark / Cut / Copy Text Mark / Cut / Copy Text Rotate existing G code programs Rotate existing G code programs Machinist Toolbox for reference to shop floor formulas such as : IN-MM conversion IN-MM conversion RPM-SFM Conversion RPM-SFM Conversion Drill Point Length Calculations Drill Point Length Calculations Feedrate Conversions Feedrate Conversions Tap Drill Reference Chart Tap Drill Reference Chart Screw Dimensioning Chart Screw Dimensioning Chart Speed / Feed Database Speed / Feed Database Tapping Calculator Tapping Calculator Full HELP Manuals accessed via F key 18

19 SawCAD for stone market 19 Profondità nel piano Distanza di rallentamento Ra ggi o Distanza di rallentamento/2 P0P0 P1P1

20 SketchCAD for stone market 20

21 21 SW architecture - real-time modules

22 22 SW architecture - HMI and Communication Ethernet DCOM proxy WinNBI COM client Utilities WinPLUS COM client PC Hardware OPENcontrol real-time module Remote PC

23 23 SW architecture - Dual Operating System Windows XP Virtual Network Windows CE OPENcontrol real-time module Ethernet DCOM proxy WinNBI COM client Utilities WinPLUS COM client PC Hardware

24 CNC SW key features 24 Axes Management Coordinated, Auxiliary, Pseudo and Spindle axes Linear and Rotary Axes Rollover Axes Diametral Axes Gantry Axes (Split) Dual Axes Master/Slave axes Dynamic follower axes Special Features Multi-Axis Electronic Cam Bidirectional axis calibration Cross Compensation Volumetric Compensation Virtualization Programming on Rotated Plane Polar Coordinates Cylindrical Coordinates Non orthogonal axes management Axes Motion Linear, Circular, Helical and Spline Interpolation Motion Modality (RAMP parameters) Independent acceleration/deceleration parameters for  Linear Ramp  S Ramp  Trapezoidal Ramp  S Ramp with Jerk limitation Point to Point and various Continuous Mode Axis motion filters programming Velocity Feed Forward (VFF) Zero Shift Constant or Variable Pitch Threading (G33) Multi-start threading Multi Block Retrace Memory Search (Restart) Look-ahead 3D Axes Motion Circular 3D interpolation Tangential axis control Tool Centre Point (TCP)  TCP for Double Twist and Prismatic Heads with 2 or 3 rotary axes.  TCP for non standard kinematics  TCP with Spline (High Speed Machine)  Tool Direction axis movement  TCP on rotated planes  Selection by program of active kinematics Various Unit of measure change Shared Axes Axis Migration Parametric (macro) language Machining canned cycles Probing cycles Part-program subroutines XML macro interpreter

25 CNC Control Unit HW platforms

26 26 “Typical” hardware/software configurations OPEN-10OPEN-20OPEN-30 XS Atom N270 1.6GHz o M Celeron M 1.5 GHz L Pentium M 1.8 GHz o XL Core 2 Duo o

27 VGA 27 OPENcontrol OPEN-XS – Modularity concept EtherCAT Factory Ethernet Optional CANopen devices OPENrio modular I/O CANopen fieldbus Mechatrolink III Sigma-5 SD Digital BUS Mechatrolink III Mechatrolink III EtherCAT option EtherCAT option (CANopen option) (CANopen option) ATOM N270 1.6 GHz ATOM N270 1.6 GHz 1 LAN 1 LAN USB (3) USB (3) 4 RS232 (1 as RS232/RS422/RS485) 4 RS232 (1 as RS232/RS422/RS485) Windows CE Windows CE Dual Operating System option (WinCE + WES2009) Dual Operating System option (WinCE + WES2009)

28 28 OPENcontrol OPEN-XS – Modularity concept Digital BUS EtherCAT (SoE + Coe) EtherCAT (SoE + Coe) CANopen option CANopen option ATOM N270 1.6 GHz ATOM N270 1.6 GHz 1 LAN 1 LAN USB (3) USB (3) 4 RS232 (1 as RS232/RS422/RS485) 4 RS232 (1 as RS232/RS422/RS485) Windows CE Windows CE Dual Operating System option (WinCE + WES2009) Dual Operating System option (WinCE + WES2009) EtherCAT CANopen fieldbus Factory Ethernet Digital DRIVES Optional CANopen devices OPENrio modular I/O VGA

29 29 OPENcontrol OPEN-XS – Modularity concept EtherCAT CANopen fieldbus Factory Ethernet Drives with analog interface Optional CANopen devices Optional Modular I/O Analog A432 module 4 Analog axes 4 Analog axes 2 Analog output 2 Analog output 1 Analog output (Spindle) 1 Analog output (Spindle) 1 ABZ 5V Encoder input (handwheel) 1 ABZ 5V Encoder input (handwheel) 4 Analog Input 4 Analog Input 32 Digital Input 32 Digital Input 32 Digital Output 32 Digital Output A664 module 6 Analog axes 6 Analog axes 1 Analog output (Spindle) 1 Analog output (Spindle) 1 ABZ 5V Encoder input (handwheel) 1 ABZ 5V Encoder input (handwheel) 4 Analog Input 4 Analog Input 64 Digital Input 64 Digital Input 64 Digital Output 64 Digital Output VGA

30 30 OPENcontrol OPEN-XS – Modularity concept EtherCAT Factory Ethernet Drives with Pulse & Direction interface Optional CANopen devices Optional Modular I/O P432 module 4 P&D axes 4 P&D axes 1 Analog output (Spindle) 1 Analog output (Spindle) 1 ABZ 5V Encoder input (handwheel) 1 ABZ 5V Encoder input (handwheel) 4 Analog Input 4 Analog Input 32 Digital Input 32 Digital Input 32 Digital Output 32 Digital Output P664 module 6 P&D axes 6 P&D axes 1 Analog output (Spindle) 1 Analog output (Spindle) 1 ABZ 5V Encoder input (handwheel) 1 ABZ 5V Encoder input (handwheel) 4 Analog Input 4 Analog Input 64 Digital Input 64 Digital Input 64 Digital Output 64 Digital Output P&D CANopen fieldbus

31 31 OPENcontrol OPEN-XS – Modularity concept EtherCAT Mechatrolink III CANopen Integrated CNC (Monitor + Control Panel + Control Unit) Control Unit

32 32 OPENcontrol OPEN-M and OPEN-L Celeron M 1.5 GHz / Pentium M 1.8 GHz Celeron M 1.5 GHz / Pentium M 1.8 GHz 2 GB RAM 2 GB RAM 2 LAN 10/100/1000 2 LAN 10/100/1000 4 USB v2.0 4 USB v2.0 4 RS232 (1 as RS232/RS422/RS485) 4 RS232 (1 as RS232/RS422/RS485) 2 slots PCI 2 slots PCI 1 GB or 4 GB Compact Flash 1 GB or 4 GB Compact Flash 32 GB SSD SATA option 32 GB SSD SATA option 1 or 2 Axes modules 1 or 2 Axes modules - 3 different axes boards for fieldbusses flexible management (see above) HMI HMI - VGA Monitor on WinCE - VGA Monitor on WES2009 side in case of Dual Operating System - Remote PC connected via LAN Windows CE Windows CE Dual Operating System option (WinCE + WES2009 ) Dual Operating System option (WinCE + WES2009 ) Axis Board OS-Wire / Mechatrolink I/II Os-Wire Mechatrolink I/II CANopen or Profibus 2 analog input 12 bit 1 analog output 16 bit 1 Encoder channel 3 Fast Out + 1 Out (SPEPN) 4 Fast In (o 3 In + Touch-Probe) Axis Board EtherCAT / Mechatrolink III EtherCAT (2 channels) Mechatrolink III CANopen ETN Hermes 2 analog input 12 bit 1 analog output 16 bit 1 Encoder channel 3 Fast Out + 1 Out (SPEPN) 4 Fast In (or 3 In + Touch-Probe) Axis Board Sercos III Sercos III (2 channels) CANopen or Profibus ETN Hermes 2 analog input 12 bit 1 analog output 16 bit 1 Encoder channel 3 Fast Out + 1 Out (SPEPN) 4 Fast In (o 3 In + Touch-Probe) Auxiliary Board EtherCAT EtherCAT

33 33 OPENcontrol OPEN-XL – Dual Core – Dual O.S. Core 2 Duo 2.26 GHz Core 2 Duo 2.26 GHz 2 GB RAM 2 GB RAM 2 LAN 10/100/1000 2 LAN 10/100/1000 4 USB v2.0 4 USB v2.0 4 RS232 (1 as RS232/RS422/RS485) 4 RS232 (1 as RS232/RS422/RS485) 2 slot PCI 2 slot PCI 1 GB or 4 GB Compact Flash 1 GB or 4 GB Compact Flash 32 GB SSD SATA option 32 GB SSD SATA option 1 or 2 Axes modules 1 or 2 Axes modules - 3 different axes boards for fieldbusses flexible management (see above) HMI HMI - VGA Monitor on WES2009 side in case of Dual Operating System - Remote PC connected via LAN Axis Board Sercos III Sercos III (2 channels) CANopen or Profibus ETN Hermes 2 analog input 12 bit 1 analog output 16 bit 1 Encoder channel 3 Fast Out + 1 Out (SPEPN) 4 Fast In (o 3 In + Touch-Probe) Dual Operating System (WinCE + WES 2009) Dual Operating System (WinCE + WES 2009) Auxiliary Board EtherCAT EtherCAT Axis Board EtherCAT / Mechatrolink III EtherCAT (2 channels) Mechatrolink III CANopen ETN Hermes 2 analog input 12 bit 1 analog output 16 bit 1 Encoder channel 3 Fast Out + 1 Out (SPEPN) 4 Fast In (or 3 In + Touch-Probe) Axis Board OS-Wire / Mechatrolink I/II Os-Wire Mechatrolink I/II CANopen or Profibus 2 analog input 12 bit 1 analog output 16 bit 1 Encoder channel 3 Fast Out + 1 Out (SPEPN) 4 Fast In (o 3 In + Touch-Probe)

34 34 OPENcontrol: data table… OPEN-10OPEN-20OPEN-30 HardwareVersionsMicrorack black box Microrack with VGA monitor Microrack with front-end PC PanelPC (integrated TFT) Digital interfaces for the axes control Mechatrolink III, Mechatrolink II & I, EtherCAT, OS-Wire, CANopen, (SERCOSIII) Analog axesYES (bridge solution, with integrated I/Os) Pulse & Direction axesYES (bridge solution, with integrated I/Os) I/OField bus expansion modules.(RIO or bridge) Execution periods (servo loop, block processing, etc.) 250µs over fast digital busses 5ms over CANopen Communication Ethernet networkTCP/IP HMISoftware SuiteWinNBI Supported languagesUp to 23 for the O.S. Any language for WinNBI, 5 predefined Built in diagnostic tools (servo tuning, trace functions, machine logic display, etc.) WinNBI advanced tools (ODM, O-scope, servo monitor, alarm history, …) Programming Standard G-code programmingNOYES XMLNOYES Interpolation from programNOYES, Advanced CNC interpolation Interpolation from logicLinear /Circular /Helicoidal, start/stop on event etc.

35 35 OPENcontrol: …data table OPEN-10OPEN-20OPEN-30 Group of axes 12 axes per interpolator 40 interpolators 12 axes per interpolator 1 interpolator per process Up to 24 processes Handling of different reference system By logic, max 32User Tables, 100 available Absolute/Incremental programmingYES Bidiretional axis calibrationYES Cross compensationYES Volumetric compensationYES Tool Center PointNOYES Spline Polynomial interpolation YES Axes Number of axesUp to 64 Number of analog axes4 or 6 axes (bridge solution) Analogue spindle managementYES Absolute position transducersYES

36 36 Dual Operating as offline real CNC environment Offline OPENcontrol CNC Windows XP + Virtualization SW + Windows CE on desktop/laptop PC Windows XP + Virtualization SW + Windows CE on desktop/laptop PC The same software used on the real CNC The same software used on the real CNC Part Program development and testing Part Program development and testing Machine Logic development and testing Machine Logic development and testing

37 37 PRIMAlogic – Entry level GMC OPEN-10OPEN-20OPEN-30 PRIMAlogic ARM 9 200 MHz -- XS Atom N270 1.6GHz o M Celeron M 1.5 GHz L Pentium M 1.8 GHz o XL Core 2 Duo o

38 38 PRIMAlogic: Entry level GMC PRIMAlogic Compact SoftPLC Compact SoftPLC Axes control through CANopen bus Axes control through CANopen bus Windows CE real-time Operative System Windows CE real-time Operative System The same F.B. libraries used for OPENcontrol The same F.B. libraries used for OPENcontrol The same development/debug/tuning tool used for OPENcontrol The same development/debug/tuning tool used for OPENcontrol OSAI Prima Electro standard remote HMI (WinNBI) OSAI Prima Electro standard remote HMI (WinNBI) Immediate and transparent scalabity on higher level products (OPEN10, 20 and 30) Immediate and transparent scalabity on higher level products (OPEN10, 20 and 30)

39 39 PRIMAlogic: entry level GMC Windows CE Windows CE PLC IEC 61131-3 PLC IEC 61131-3 HMI: LCD 4 rows of 40 alphanumerical characters HMI: LCD 4 rows of 40 alphanumerical characters WinNBI (only remote) WinNBI (only remote) CPU ARM 9 200 MHz CPU ARM 9 200 MHz Communication: Communication: - Ethernet - RS485/USB - CANopen - Modbus Digital and analog local I/O Digital and analog local I/O Same architecture and same development environments used for OPENcontrol

40 40 PRIMAlogic: entry level GMC Same architecture and same development environments used for OPENcontrol 16 Digital Input 16 Digital Input 4 Digital output 4 Digital output 4 n.o. single contact relay Output 4 n.o. single contact relay Output 2 Switch relay Output 2 Switch relay Output 2 Frequency/counter Input 2 Frequency/counter Input 4 Analog Input 4 Analog Input (also for pressure sensor management) 4 Analog Input 4 Analog Input (also for temperature sensor management) 4 x 12 bit analog Output 4 x 12 bit analog Output

41 HMI solutions

42 42 OPENconsole - Modular Operator Panel Display Main panel Secondary panel Keyboard

43 43 OPENconsole - Design

44 44 OPENconsole - Display Panel Industrial Monitor 17” Industrial Monitor 17” Industrial Monitor 19” Industrial Monitor 19” Features Models Resolution 1280 x 1024 Resolution 1280 x 1024 Touch Screen Option Touch Screen Option IP65 front protection level IP65 front protection level 19 “ rack size 19 “ rack size 24V Power Supply 24V Power Supply 4/3 format 4/3 format VGA/(DVI) connection (till 20 meters) VGA/(DVI) connection (till 20 meters) USB and VGA(DVI) extender option (till 20 meters or till 80 meters versions) USB and VGA(DVI) extender option (till 20 meters or till 80 meters versions) Element for stand alone monitor USB port USB port

45 45 OPENconsole – Main MTB Pane l Features EtherCAT fieldbus EtherCAT fieldbus Emergency push-button Emergency push-button Drive ON, Drive OFF Drive ON, Drive OFF CNC ON/OFF CNC ON/OFF Jog +, Jog - Jog +, Jog - Cycle, Reset, Hold Cycle, Reset, Hold Auto mode, Manual mode, mode lock key Auto mode, Manual mode, mode lock key Feed (configurable) Feed (configurable)

46 46 OPENconsole – Secondary MTB Panel Wires connection with Main Panel for easy maintenance and I/O save Features 7 elements (keys, push-buttons, lamps etc.) as required by OEM 7 elements (keys, push-buttons, lamps etc.) as required by OEM Simple connection to main MTB panel Simple connection to main MTB panel

47 47 OPENconsole – Keyboard and Pointing Device Features 101 keys US keyboard 101 keys US keyboard Touch Pad or Track Ball Touch Pad or Track Ball Ergonomic positioning Ergonomic positioning USB port USB port

48 48 OPENconsole Compact, all-in-one Operator Panel Single, light, flat frame Single, light, flat frame Panel mounting Panel mounting IP65 front protection level IP65 front protection level “Bubble keys” keyboards “Bubble keys” keyboards Standard QWERTY 100 keys keyboard Standard QWERTY 100 keys keyboard OEM Control Panel standard keys OEM Control Panel standard keys OEM Control Panel custom keys OEM Control Panel custom keys Configurable Feed knobs Configurable Feed knobs USB port USB port Touch pad Touch pad Touch Screen option Touch Screen option Emergency push button (option) Emergency push button (option) 2 Electro-mechanical push-button (option) 2 Electro-mechanical push-button (option) 15” Monitor (1024 x 768) 15” Monitor (1024 x 768) 15” OPEN-XS integrated 15” OPEN-XS integrated Models Features

49 49 Monitor Monitor 10,4”Monitor15”Monitor17”Monitor19” Display10,4” TFT (1024x768)15” TFT (1024x768)17” TFT (1280x1024)19” TFT (1280x1024) Touch ScreenResistive (optional) MountingOpen Frame / with FrameOpen Frame Power Supply24V

50 50 Panel PC Panel PC 10,4”Panel PC 15” CPUATOM N270 – 1.60 GHz Touch ScreenResistive Display10,4” TFT (1024x768)15” TFT (1024x768) RAM1 GB - 2 GB Mass StorageCompact Flash 8 GB – 16 GB / SSD 32 GB – 64 GB Serial line1x COM RS232 – 1x COM RS232/422/485 USB2 x Audio1 x Mic IN - 1x Spk OUT Video1x VGA Ethernet1x 10/100/1000 ExpansionPCI 104 OS Windows Embedded Standard 2009 Power Supply24 V FrameAlluminum MountingOpen Frame / With Frame

51 51 TOP5 - Remote Programming Console Windows CE Windows CE Communication: Communication: - Ethernet TCP/IP - USB Safety: Safety: - Emergency stop push-button - Double push-button (left and right) with double contact for dead man and live man HMI: HMI: - TFT 6.4” graphical display with touch-screen - Local WinNBI - Local keyboard with customizable keys - Keyboard with dedicated keys Jog Jog Hold Hold Run Run Selection of the operative modalities Selection of the operative modalities

52 Devices

53 53 YASKAWA Sigma-5 SD Sigma-5 SD Combined spindle & servo system Combined spindle & servo system Modular Multiaxes Drive Modular Multiaxes Drive MECHATROLINK-III high-speed networking (100 Mbps Ethernet) MECHATROLINK-III high-speed networking (100 Mbps Ethernet)  multiaxes high speed synchronisation Overload 350% for 3 – 5 sec, high peak torque Overload 350% for 3 – 5 sec, high peak torque  fast acceleration, no amplifier oversizing High encoder resolution, 20 bit => 1.048.576 counts per revolution High encoder resolution, 20 bit => 1.048.576 counts per revolution Easy tuning, advanced autotuning, one parameter tuning Easy tuning, advanced autotuning, one parameter tuning Energy savings Energy savings  power regenerative converter completely recovers braking energy back to the mains supply Up to 10 modules Up to 10 modules (that is ot the number of axes.)

54 54 YASKAWA Sigma-5 SD

55 55 YASKAWA Sigma-5 SD – Energy saving

56 56 YASKAWA Sigma-5 SD – spindle motor range

57 57 YASKAWA Sigma-5 SD – servo motor range

58 58 OPENdrive – OD600 OD600-OSW (OS-Wire) OD600-CAN (CANopen) NEW OPENdrive – OD600 - Power Supply From 230V -10% to 480V + 10% - Soft Start circuit - STO (Safe Torque Off)

59 59 OPENrio – EtherCAT I/O module EtherCAT BUS coupler EtherCAT BUS coupler 16 Digital Input opto-isolated (2 x 24V power supply, 1 GND) 16 Digital Input opto-isolated (2 x 24V power supply, 1 GND) 16 Digital Output 250 mA (2 x 24V power supply, 1 GND) 16 Digital Output 250 mA (2 x 24V power supply, 1 GND) 8 Digital In + 8 Digital Out 8 Digital In + 8 Digital Out 2 Analog In + 2 Analog Out 2 Analog In + 2 Analog Out 4 Analog In 4 Analog In 4 Digital Out 2 Amp 4 Digital Out 2 Amp 4 Relays Out 4 Relays Out Multi I/O (4 Din, 4 fast Dout ON/OFF or PWM, 1 Ain, 1 Aout) Multi I/O (4 Din, 4 fast Dout ON/OFF or PWM, 1 Ain, 1 Aout) EtherCAT repeater EtherCAT repeater Flex strip connection between modules Flex strip connection between modules Dimensions: 19 mm x 116.75 mm x 86.5mm Dimensions: 19 mm x 116.75 mm x 86.5mm Modules

60 60 RIO – OS-Wire/CANopen I/O module OS-Wire and CANopen BUS coupler OS-Wire and CANopen BUS coupler 8 config. Input/Output 8 config. Input/Output 16 Digital Input 16 Digital Input 16 Digital Output 16 Digital Output 8 Digital Input + 8 config. Input/Output 8 Digital Input + 8 config. Input/Output 4 Analog Input + 4 Analog Output (+/- 10V or 20mA) 4 Analog Input + 4 Analog Output (+/- 10V or 20mA) 4 Analog Input (+/- 10V or 20mA) 4 Analog Input (+/- 10V or 20mA) 4 Output relais 4 Output relais 8 Digital Output 2A 8 Digital Output 2A 4 up/down counter 4 up/down counter 2 incremental encoder 2 incremental encoder 4 Input self tuning PT100/PT1000 4 Input self tuning PT100/PT1000 Modules

61 61 Compact I/O – OS-Wire OS-Wire BUS OS-Wire BUS 24 Digital Input 24 Digital Input 24 Digital Output 24 Digital Output 16 configurable Input/Output 16 configurable Input/Output Compact Module CANopen BUS CANopen BUS 16 Digital Input 16 Digital Input 16 configurable Input/Output 16 configurable Input/Output Mini-Compact Module

62 62 Bridge OS-Wire OS-Wire BUS OS-Wire BUS 3 Analog axes interface 3 Analog axes interface - 3 D/A converter - 3 Encoder input - Touch Probe Input 3 Digital Input 3 Digital Input 3 Digital Output 3 Digital Output Bridge Module

63 TURNKEY solution OPEN-XS + Compact Operator Panel CNC OPEN-XS with analog bridge HMI Compact Op. Panel 10.4" (1024x768) I/O Local on Bridge Drive VFD400 Motor OS3 Motor 63

64 Utilities

65 65 Point to Point Remote Service (WinCE-WinXP/7) Internet Embedded Remote Desktop Embedded Remote Desktop EfonVNC(free open source software) EfonVNC(free open source software) Server Windows CE Public IP VNC: Virtual Network Computing Client Windows 7 Any VNC SW Any VNC SW - UltraVNC - TightVNC - RealVNC CNC Engineering PC Customer Gateway Engineering Gateway Internet connection must be available through LAN

66 66 Point to Point Remote Service (WinXP/7-WinXP/7) CNC Internet TeamViewer server TeamViewer server Server Windows XP/7 Public IP Client Windows XP/7 TeamViewer client TeamViewer client PC Engineering PC Customer Gateway Engineering Gateway Mobile Connection

67 67 Remote Service possible structure CNC Internet Public IP PC Engineering Gateway Customer Gateway Router Engineering PC

68 68 All OSAI products on the same network Ethernet TCP/IP Netbios over Ethernet SyncLogic SyncMotion 10/Series PRIMAlogic Open-M Open-L Open-XL P30L WinMedia Modbus OS-Wire Top5 Open-XS PC “office”

69 Q&A Thanks


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