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Local initiative Supply chain 66 Y of tradition 30 companies 8000 employees Rzeszow University of Technology Airport AVIATION VALLEY ASSOCIATION - partner.

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Presentation on theme: "Local initiative Supply chain 66 Y of tradition 30 companies 8000 employees Rzeszow University of Technology Airport AVIATION VALLEY ASSOCIATION - partner."— Presentation transcript:

1 Local initiative Supply chain 66 Y of tradition 30 companies 8000 employees Rzeszow University of Technology Airport AVIATION VALLEY ASSOCIATION - partner

2 Snecma Polska Sp. z o.o. founded in 2001 Producer of gears and shafts for military and civil aircraft engines, Employment: 35 AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner SNECMA POLSKA Sp. z o.o. Company of Aviation Valley Association

3 "PZL-Świdnik" S.A. founded in 1951 Producer of helicopters: SW-4, W-3 Sokół family, Mi-2, PZL - Kania; gliders: PW-5 and PW-6; airframe structures. Training of helicopter flying and maintenance personnel. Employment: ~2400 AVIATION VALLEY ASSOCIATION– partner AVIATION VALLEY ASSOCIATION – partner "PZL-ŚWIDNIK" S.A. Company of Aviation Valley Association

4 Avio Polska founded in 2001 Engineering Center for design and analyses of selected high-tech aeronautical engine components: - turbine disks, blades, vanes, structures - gearboxes - space propulsion parts Product Unit for manufacturing of high-tech turbine blades for aeronautical engines Employment: ~100 AVIATION VALLEY ASSOCIATION– partner AVIATION VALLEY ASSOCIATION – partner AVIO POLSKA Sp. z o.o. AVIO POLSKA Sp. z o.o. Company of Aviation Valley Association

5 MARGAŃSKI & MYSŁOWSKI ZADŁADY LOTNICZE Sp. z o.o. founded in 1986 First private aviation company in Poland after II WW Repairs of gliders and light airplanes Reconstruction of old-timers Production of competition aerobatic gliders Development of gliders, light airplanes and a training jet Development of composite structures (wind turbine blades, motor-car bodies etc.). Employment: 34 AVIATION VALLEY ASSOCIATION– partner AVIATION VALLEY ASSOCIATION – partner MARGAŃSKI & MYSŁOWSKI ZADŁADY LOTNICZE Sp. z o.o.

6 The biggest aerospace company in Poland Acquired by UTC in 2002 Fast and dynamic development Investment of 50 M USD since the acquisition Know how and new technology transfer WSK has become a locomotive of the region WSK has initiated Aviation Valley F-16 offset funding support Aviation Valley AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A. Company of Aviation Valley Association

7 7 AN EXAMPLE OF INDUSTRIAL LABORATORY FOUNDRY, MECHANICAL, METALLOGRPHIC LABORATORIES AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

8 Employees employed and collaborating with the labs GROUP Number of persons Engineering lab personnel26 Engineering technology personnel37 Auxiliary lab personnel19 AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

9 Term Foundry Laboratories means the units in Metallurgical Plant and Casting Bussines Unit that carry out tests and investigations for the Metallurgical Plant and CBU and some test for other Shops of WSK Rzeszow. The Laboratories deal with following: Chemical Analysis Metallography and Mechanical Testing Mould and Core Materials Testing X-ray and Penetrant Defectoscopy Dimensional Measuring Description of activity AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

10 CAPABILITY - BASIC EQUIPMENT Instrumental chemical analysis of metals Core equipment Thermo ARL4460 for Fe, Al, Ni, Co Optical emission spectrometers Baird Model DV 4 and Yvon Jobin 132F for Fe, Al, Ni, Co, Mg, Ti and Baird Model FS 1 for Fe Analyser C, S HORIBA 8200 Spectrophotometer MARCEL PRO Gas chromatograph HP 4890D; Glass film spectrograph units Chemical Analysis AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

11 Chemical Analysis Opitacal emission spectrometer Thermo- ARL 4460 AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

12 Chemical Analysis Opitacal emission spectrometer BAIRD DV4 AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

13 Chemical Analysis Opitacal emission spectrometer Jvon Yobin JY 132F AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

14 Chemical Analysis C S analyzer HORIBA EMIA 8200 AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

15 CAPABILITY - BASIC EQUIPMENT Macro evaluation (grain size, grain flow, fracture) Microstructure evaluation (microporosity, alloy depletion etc.) using computer aided method Core equipment Optical metallography microscopes joined with computer equipment with quantitative image processing software (APHELION, METILO. AXIO VISION & MULTISCAN) ) and all auxiliary devices: OLYMPUS MPG 3 ZEISS Axiovert 200 MAT, NEOPHOT 2 Stereoscopy microscope ZEISS STEMI DV4 Metalography polishing machine LAMPLAN Set of machines for sample preparing Metallography AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

16 Metallography microscopes OLYMPUS PMG 3 NEOPHOT 2 Metallography AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

17 Metallography Metallography microscope ZEISS Axiovert 200 MAT Stereoscopy microscope ZEISS STEMI DV4 AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

18 Metallography polisher Lamplan Metallography AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

19 CAPABILITY - BASIC EQUIPMENT Tensile testing at room temperature; Impact testing (Charpy method at room and minus temperatures to –70 o C); Hardness testing (Brinell and Rockwell) Core equipment Testing machine with extensometer and test software for mechanical testing ZWICK 200 kN & ZWICK 100 kN. Impact test Charpy pendulum hammer with frozen facility to tests at minus temperatures Testers Brinell & Rockwell Mechanical Testing AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

20 Mechanical Testing Testing machine ZWICK 10 kN AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

21 Mould and Core Materials Testing CAPABILITY - BASIC EQUIPMENT Testing all materials (sands, binders and additives) used for mould and core making; Testing mould and core mixtures ready for use; Evaluation new materials before implementation into production Core equipment Kit of units for testing and investigations mould and core material during receiving and in process control AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

22 Mould and Core Materials Testing Strength mixture testerGaseous tester AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

23 X-ray Defectoscopy CAPABILITY - BASIC EQUIPMENT X-ray defectoscopy of products using film and real time free-film methods Core equipment X-ray Apparatus of 320 kV - ANDREX, YXLON –225 kV – YXLON i 160 kV - PHILIPS film-free fluoroscopy image detection facility Film Processor NDT AGFA Kit of equipment fot radiograph viewing ans X-ray system control AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

24 X-ray Defectoscopy Free-film X-ray apparatus with real time fluoroscopy image detecting AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

25 X-ray Defectoscopy X-ray Apparatus DC320 kV YXLON Film Processor NDT AGFA AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

26 Fluorescent Penetrant Defectoscopy CAPABILITY - BASIC EQUIPMENT Surface defectoscopy of products for detectindg unvisible open to surface micro – defects Core equipment Line for penetrant treatment and developing of the defects Kit of equipment for detection of the defects under UV ligth (black light) AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

27 Fluorescent Penetrant Defectoscopy Line for penetrant treatment and developing of the defects AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

28 Dimensional Measuring MCAPABILITY - BASIC EQUIPMENT Measuring all dimensions including airfoil profiles derived from mathematical curves and surface textures Core equipment Universal Electronic Measuring Machines MITUTOYO & IOS Set of miscenlaous conventional measuring instruments and gaids AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

29 Dimensional Measuring Universal Electronic Measuring Machines CMM MITUTOYO AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

30 TASKS of SECTION Test and Measurement Section carries out among other things: -vibration measurements, acquisition and analysis including modal analysis of gearboxes and aviation engines components -machine tools diagnostic -vibration measurement of base -measurements, acquisition and analysis of static and dynamic stress (also in rotating parts) -fatigue tests of samples, blades and other gearboxes and aviation engines components -measurements of pressure, fluid flow, noise, temperature and rotating speed -developing of the software for PCs cooperating with measurement devices – electronic system of blade dimensions inspection, data acquisition systems, measurement stands etc. -designing and manufacture specialized measurement devices (e.g. for vibration measurements, microprocesor torque measurement systems) AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

31 MULTI-CHANNEL ANALYSIS & DATA ACQUISITION SYSTEM PULSE AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

32 32-CHANNEL ANALYSIS & DATA ACQUISITION SYSTEM ESAM 3000 AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

33 STAND FOR FATIGUE TESTS AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

34 16-CHANNEL DAT RECORDER PC216Ax AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

35 DIGITAL STORAGE OSCILLOSCOP CLASSIC 6500 AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

36 4-CHANNEL CONDITIONING AMPLIFIERS AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

37 ACCELEROMETERS & IMPACT HAMMER FOR MODAL ANALYSIS AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

38 PRESSURE TRANSDUCERS AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

39 4-CHANNEL COLLECTOR ( MERCURY, rpm) AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

40 Capability of Main Metallurgist WSK PZL- RZESZÓW S.A. Department laboratories. AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

41 Certificates of Laboratory AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

42 Strength tests Stress rupture tests AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

43 Strength tests Creep tests AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

44 Strength tests Tensile tests at environment and elevated temperature (up to 1000 deg. C). AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

45 Strength tests Hardness measurements AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

46 Strength tests Heat treatment of samples Jominy test AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

47 Metallographic tests Microscopic evaluation (material microstructure, diffusion coatings microstructure, near surface changes microstructure, etc.) AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

48 Metallographic tests HV i HK microhardness measurements and evaluation of hardened cases depth by microhardness distribution method AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

49 Metallographic tests Material expertise – identification of material defects, causes determination of damages and failures parts of assemblies after operation AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.

50 Planned purchase of laboratory equipment Equipment for preparing of metallographic samples (cut-off machine, automatic polishing machine) Optical microscopes Rockwell, SuperRockwell and Brinell hardness testing machines Salt spray chamber Furnace for heat treatment of samples Thermal chamber with forced circulation of air AVIATION VALLEY ASSOCIATION- partner AVIATION VALLEY ASSOCIATION - partner WSK PZL – Rzeszów S.A.


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