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AVIATION VALLEY ASSOCIATION - partner

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Presentation on theme: "AVIATION VALLEY ASSOCIATION - partner"— Presentation transcript:

1 AVIATION VALLEY ASSOCIATION - partner
Local initiative Supply chain 66 Y of tradition 30 companies 8000 employees Rzeszow University of Technology Airport

2 Snecma Polska Sp. z o.o. founded in 2001
AVIATION VALLEY ASSOCIATION - partner SNECMA POLSKA Sp. z o.o. Company of Aviation Valley Association Snecma Polska Sp. z o.o. founded in 2001 Producer of gears and shafts for military and civil aircraft engines, Employment: 35

3 "PZL-ŚWIDNIK" S.A. "PZL-Świdnik" S.A. founded in 1951
AVIATION VALLEY ASSOCIATION – partner "PZL-ŚWIDNIK" S.A. Company of Aviation Valley Association "PZL-Świdnik" S.A. founded in 1951 Producer of helicopters: SW-4, W-3 Sokół family, Mi-2, PZL - Kania; gliders: PW-5 and PW-6; airframe structures. Training of helicopter flying and maintenance personnel. Employment: ~2400

4 AVIO POLSKA Sp. z o.o. Company of Aviation Valley Association
AVIATION VALLEY ASSOCIATION – partner AVIO POLSKA Sp. z o.o. Company of Aviation Valley Association Avio Polska founded in 2001 Engineering Center for design and analyses of selected high-tech aeronautical engine components: - turbine disks, blades, vanes, structures - gearboxes - space propulsion parts Product Unit for manufacturing of high-tech turbine blades for aeronautical engines Employment: ~100

5 AVIATION VALLEY ASSOCIATION – partner
MARGAŃSKI & MYSŁOWSKI ZADŁADY LOTNICZE Sp. z o.o. MARGAŃSKI & MYSŁOWSKI ZADŁADY LOTNICZE Sp. z o.o. founded in 1986 First private aviation company in Poland after II WW Repairs of gliders and light airplanes Reconstruction of old-timers Production of competition aerobatic gliders Development of gliders, light airplanes and a training jet Development of composite structures (wind turbine blades, motor-car bodies etc.). Employment: 34

6 WSK „PZL – Rzeszów” S.A. Company of Aviation Valley Association
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Company of Aviation Valley Association The biggest aerospace company in Poland Acquired by UTC in 2002 Fast and dynamic development Investment of 50 M USD since the acquisition Know how and new technology transfer WSK has become a locomotive of the region WSK has initiated Aviation Valley F-16 offset funding support Aviation Valley

7 AVIATION VALLEY ASSOCIATION - partner
WSK „PZL – Rzeszów” S.A. AN EXAMPLE OF INDUSTRIAL LABORATORY FOUNDRY, MECHANICAL, METALLOGRPHIC LABORATORIES

8 Employees employed and collaborating with the labs
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Employees employed and collaborating with the labs GROUP Number of persons Engineering lab personnel 26 Engineering technology personnel 37 Auxiliary lab personnel 19

9 Description of activity
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Description of activity Term Foundry Laboratories means the units in Metallurgical Plant and Casting Bussines Unit that carry out tests and investigations for the Metallurgical Plant and CBU and some test for other Shops of WSK Rzeszow. The Laboratories deal with following: Chemical Analysis Metallography and Mechanical Testing Mould and Core Materials Testing X-ray and Penetrant Defectoscopy Dimensional Measuring

10 CAPABILITY - BASIC EQUIPMENT
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Chemical Analysis CAPABILITY - BASIC EQUIPMENT Instrumental chemical analysis of metals Core equipment Thermo ARL4460 for Fe, Al, Ni, Co Optical emission spectrometers Baird Model DV 4 and Yvon Jobin 132F for Fe, Al, Ni, Co, Mg, Ti and Baird Model FS 1 for Fe Analyser C, S HORIBA 8200 Spectrophotometer MARCEL PRO Gas chromatograph HP 4890D; Glass film spectrograph units

11 Opitacal emission spectrometer Thermo- ARL 4460
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Chemical Analysis Opitacal emission spectrometer Thermo- ARL 4460

12 Opitacal emission spectrometer BAIRD DV4
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Chemical Analysis Opitacal emission spectrometer BAIRD DV4

13 Opitacal emission spectrometer Jvon Yobin JY 132F
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Chemical Analysis Opitacal emission spectrometer Jvon Yobin JY 132F

14 C S analyzer HORIBA EMIA 8200
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Chemical Analysis C S analyzer HORIBA EMIA 8200

15 CAPABILITY - BASIC EQUIPMENT
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Metallography CAPABILITY - BASIC EQUIPMENT Macro evaluation (grain size, grain flow, fracture) Microstructure evaluation (microporosity, alloy depletion etc.) using computer aided method Core equipment Optical metallography microscopes joined with computer equipment with quantitative image processing software (APHELION, METILO. AXIO VISION & MULTISCAN) ) and all auxiliary devices: OLYMPUS MPG 3 ZEISS Axiovert 200 MAT, NEOPHOT 2 Stereoscopy microscope ZEISS STEMI DV4 Metalography polishing machine LAMPLAN Set of machines for sample preparing

16 Metallography microscopes OLYMPUS PMG 3 NEOPHOT 2
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Metallography Metallography microscopes OLYMPUS PMG NEOPHOT 2

17 WSK „PZL – Rzeszów” S.A. Metallography
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Metallography Metallography microscope ZEISS Axiovert 200 MAT Stereoscopy microscope ZEISS STEMI DV4

18 Metallography polisher Lamplan
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Metallography Metallography polisher Lamplan

19 WSK „PZL – Rzeszów” S.A. Mechanical Testing
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Mechanical Testing CAPABILITY - BASIC EQUIPMENT Tensile testing at room temperature; Impact testing (Charpy method at room and minus temperatures to –70oC); Hardness testing (Brinell and Rockwell) Core equipment Testing machine with extensometer and test software for mechanical testing ZWICK 200 kN & ZWICK 100 kN. Impact test Charpy pendulum hammer with frozen facility to tests at minus temperatures Testers Brinell & Rockwell

20 Testing machine ZWICK 10 kN
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Mechanical Testing Testing machine ZWICK 10 kN

21 Mould and Core Materials Testing
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Mould and Core Materials Testing CAPABILITY - BASIC EQUIPMENT Testing all materials (sands, binders and additives) used for mould and core making; Testing mould and core mixtures ready for use; Evaluation new materials before implementation into production Core equipment Kit of units for testing and investigations mould and core material during receiving and „in process” control

22 Mould and Core Materials Testing
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Mould and Core Materials Testing Gaseous tester Strength mixture tester

23 X-ray Defectoscopy WSK „PZL – Rzeszów” S.A.
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. X-ray Defectoscopy CAPABILITY - BASIC EQUIPMENT X-ray defectoscopy of products using film and real time free-film methods Core equipment X-ray Apparatus of 320 kV - ANDREX, YXLON –225 kV – YXLON i 160 kV - PHILIPS film-free fluoroscopy image detection facility Film Processor NDT AGFA Kit of equipment fot radiograph viewing ans X-ray system control

24 Free-film X-ray apparatus with real time fluoroscopy image detecting
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. X-ray Defectoscopy Free-film X-ray apparatus with real time fluoroscopy image detecting

25 WSK „PZL – Rzeszów” S.A. X-ray Defectoscopy
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. X-ray Defectoscopy Film Processor NDT AGFA X-ray Apparatus DC320 kV YXLON

26 Fluorescent Penetrant Defectoscopy
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Fluorescent Penetrant Defectoscopy CAPABILITY - BASIC EQUIPMENT Surface defectoscopy of products for detectindg unvisible „open to surface” micro – defects Core equipment Line for penetrant treatment and developing of the defects Kit of equipment for detection of the defects under UV ligth (black light)

27 Fluorescent Penetrant Defectoscopy
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Fluorescent Penetrant Defectoscopy Line for penetrant treatment and developing of the defects

28 Dimensional Measuring
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Dimensional Measuring MCAPABILITY - BASIC EQUIPMENT Measuring all dimensions including airfoil profiles derived from mathematical curves and surface textures Core equipment Universal Electronic Measuring Machines MITUTOYO & IOS Set of miscenlaous conventional measuring instruments and gaids

29 Dimensional Measuring
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Dimensional Measuring Universal Electronic Measuring Machines CMM MITUTOYO

30 TASKS of SECTION WSK „PZL – Rzeszów” S.A.
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. TASKS of SECTION Test and Measurement Section carries out among other things: vibration measurements, acquisition and analysis including modal analysis of gearboxes and aviation engines components machine tools diagnostic vibration measurement of base measurements, acquisition and analysis of static and dynamic stress (also in rotating parts) fatigue tests of samples, blades and other gearboxes and aviation engines components measurements of pressure, fluid flow, noise, temperature and rotating speed developing of the software for PCs cooperating with measurement devices – electronic system of blade dimensions inspection, data acquisition systems, measurement stands etc. designing and manufacture specialized measurement devices (e.g. for vibration measurements, microprocesor torque measurement systems)

31 MULTI-CHANNEL ANALYSIS & DATA ACQUISITION SYSTEM PULSE
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. MULTI-CHANNEL ANALYSIS & DATA ACQUISITION SYSTEM PULSE

32 32-CHANNEL ANALYSIS & DATA ACQUISITION SYSTEM ESAM 3000
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. 32-CHANNEL ANALYSIS & DATA ACQUISITION SYSTEM ESAM 3000

33 STAND FOR FATIGUE TESTS
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. STAND FOR FATIGUE TESTS

34 16-CHANNEL DAT RECORDER PC216Ax
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. 16-CHANNEL DAT RECORDER PC216Ax

35 DIGITAL STORAGE OSCILLOSCOP CLASSIC 6500
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. DIGITAL STORAGE OSCILLOSCOP CLASSIC 6500

36 4-CHANNEL CONDITIONING AMPLIFIERS
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. 4-CHANNEL CONDITIONING AMPLIFIERS

37 ACCELEROMETERS & IMPACT HAMMER FOR MODAL ANALYSIS
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. ACCELEROMETERS & IMPACT HAMMER FOR MODAL ANALYSIS

38 PRESSURE TRANSDUCERS WSK „PZL – Rzeszów” S.A.
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. PRESSURE TRANSDUCERS

39 4-CHANNEL COLLECTOR (MERCURY, 20000 rpm)
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. 4-CHANNEL COLLECTOR (MERCURY, rpm)

40 AVIATION VALLEY ASSOCIATION - partner
WSK „PZL – Rzeszów” S.A. Capability of Main Metallurgist WSK „PZL-RZESZÓW” S.A. Department laboratories.

41 Certificates of Laboratory
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Certificates of Laboratory

42 Strength tests WSK „PZL – Rzeszów” S.A. Stress rupture tests
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Strength tests Stress rupture tests

43 Strength tests WSK „PZL – Rzeszów” S.A. Creep tests
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Strength tests Creep tests

44 Strength tests WSK „PZL – Rzeszów” S.A.
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Strength tests Tensile tests at environment and elevated temperature (up to 1000 deg. C).

45 Strength tests WSK „PZL – Rzeszów” S.A. Hardness measurements
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Strength tests Hardness measurements

46 Strength tests WSK „PZL – Rzeszów” S.A. Heat treatment of samples
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Strength tests Heat treatment of samples Jominy test

47 Metallographic tests WSK „PZL – Rzeszów” S.A.
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Metallographic tests Microscopic evaluation (material microstructure, diffusion coatings microstructure, near surface changes microstructure, etc.)

48 Metallographic tests WSK „PZL – Rzeszów” S.A.
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Metallographic tests HV i HK microhardness measurements and evaluation of hardened cases depth by microhardness distribution method

49 Metallographic tests WSK „PZL – Rzeszów” S.A.
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Metallographic tests Material expertise – identification of material defects, causes determination of damages and failures parts of assemblies after operation

50 Planned purchase of laboratory equipment
AVIATION VALLEY ASSOCIATION - partner WSK „PZL – Rzeszów” S.A. Planned purchase of laboratory equipment Equipment for preparing of metallographic samples (cut-off machine, automatic polishing machine) Optical microscopes Rockwell, SuperRockwell and Brinell hardness testing machines Salt spray chamber Furnace for heat treatment of samples Thermal chamber with forced circulation of air


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