Presentation on theme: "LCD-601/2 Wireless Access Monitoring Systems"— Presentation transcript:
1 LCD-601/2 Wireless Access Monitoring Systems PRESENTATIONLCD-601/2 Wireless Access Monitoring Systems
2 Session 1 Access + Monitoring Systems GoodHeavy Duty code/ RFID ignition system with event logging via USB portFor: Controlling access on any vehicle ---Construction Equipment, aerial lifts, golf cartsBetterInexpensive code and RFID keypad with Impact & Speed Sensing, logging and optional radiosFor: Medium fleets on budgetUsed frequently on forkliftsBestColor LCD display with built in Wi-Fi, RFID card reader, electronic check list, logging and Impact & Speed SensingFor: Large fleets with Wi-FiData transmitted automatically, reports generated automatically
3 KEYTROLLER LCD 601/602BESTState-of-the-art Wireless Access MonitoringImpact and speed sensing capabilitiesFits ANY Make or Model VehicleLarger COLOR LCD screenAccepts Code and/or RFID to start and stop the vehicleFast Processor---more memory capacityLarge Storage Capacity (6000 Events)Built in internal Wi-FiIP67 weatherproof custom enclosureTemperature extreme componentsVibration tested in various frequencies + axis of movementAlpha-numeric keypadText messaging
4 KEYTROLLER LCD 601/602 2 Models 600 Series LCD Most commonly used on forklift applicationsFull keypad functionalityImpact + Speed sensingExternal alarm output4 aux inputsLCD Used in applications where impact and speed sensing is NOT required!Same keypad functionality as 601Only 1 input (Typically used for seat switch)Much simpler dual relay module
5 KEYTROLLER LCD-601/2 Electric, Gas, LPG Or Diesel Powered Vehicle Fits to any make or model vehicleBack hoeForkliftForkliftStand up ForkliftTuggerOrder PickerPersonnel CarrierAerial LiftsSkid Steer LoaderKeytroller provides monitoring…Electric, Gas, LPG Or Diesel Powered Vehicle
6 KEYTROLLER LCD 601/602 NO More Keys START & STOP - From Keypad No More Lost Time Due to Lost or Broken KeysCodes and Cards Are Unique to OperatorCodes and Cards only enable vehicle drivers that are authorized and trained on the Vehicle
7 KEYTROLLER LCD 601/602 - Installation If the Truck is electric needs voltage converter(2) Wires To PowerConnection at Ignition Switch(2 Black Wires – EL vehicles)(3rd Green Wire connected to thestarter circuit – IC vehicles)Aux connectionsYellow – Output to flashing siren alarmRed- Seat belt, low oil, high tempBrown-Seat switchBlue-Second hour meter, seat beltWhite- Dark Blue---Speed sensorREDO-Installation is straight on any vehicle with two wires connected to power and two connect to ignition on electric or three connected to ignition switch on internal combustion vehicles. From there you can connect any auxiliary inputs required for the application.77
8 KEYTROLLER LCD 601 Auxiliary Inputs + Output Descriptions Powers external 120dB flashing siren4 Inputs#1 Speed Sensor (Magnetic or Gear Tooth)#2 Aux (Typically seat switch or overload Sensor etc.)#3 Seat Switch (Typically: Seat or foot switch)#4 Aux (Can be set as aux input or “work” time)
9 KEYTROLLER LCD 601/602 - Tabletop Demo Kit Keytroller color LCD601120dB flash-siren alarmSpeed Sensor PostMagnet (Speed) with cardsAux Input Switch BoxShock—Impact ModuleSample RFID Cards (preprogrammed)Relay—Sensor Module8REDO - No lets get down to the demonstration of the product. You received two boxes including a laptop & router in Box # 1, and obviously have successfully turned the laptop on and opened this Demonstration PowerPoint. In the second box, which contains the demonstration equipment you will find the following (Video Starts) (DESCRIBE EACH PART OF CONTAINED IN THE VIDEO).Black 12VDC power supply - plugs into top/back of sensor switch box99
10 All standard components in 601. KEYTROLLER LCD 601/602 – Shipped as a complete kit Typically 4 Components1-Keypad Relay sensor module Impact module Adjustable mounting bracketAll standard components in 601.
11 KEYTROLLER LCD 601/602 Color LCD Keypad Component #1DateDay of weekTimeWi-Fi signal strengthAmount memory leftMax temp seenIP addressOperators nameHours on machineMaintenance due timeMaintenance due date
12 KEYTROLLER LCD 601 Relay Sensor Module Commonlymounted underdashComponent #2Mounted in the electronics compartment on EL truckMounted upright in the enginecompartment on IC truckMounted flat in the engine compartment ofconstruction equipment
13 KEYTROLLER LCD 601 Impact Module Component #3Small size for easy mountingMounts flush and flat—not verticalCan be mounted securely to the frame or with optional mounting bracket (shown)Y (front-back) axis acclimated to cableX axis (side-side)YX
14 KEYTROLLER LCD 601/602 Adjustable Mounting Bracket Component #4OK - You can see from these photos the easily installed Keytroller LCD-601 on a forklift and can be installed on a variety of equipment.Built in adjustable mounting bracket gives installer many options--- dash install, OHG leg install, OHG above install, etc.
15 KEYTROLLER LCD 601/602 Flexibility in Mounting Options Bracket to overhead guard aboveBracket to leg of Overhead guardBracket to dashFlush mounted to dash
16 No More Untrained & Unauthorized Drivers! KEYTROLLER LCD 601/602No More Untrained & Unauthorized Drivers!OperatorsAre trained on system useWill be assigned their own Code or RFID ID CardWill have Access To Assigned Vehicles OnlyCard or Code Validation & AcceptanceEnables DeviceKEYTROLLER CompatibilityRFID card can be matched with a readerHID Prox is by far the most commonly used RFID card todayAny License or Card Can Be Converted into RFID Card with addition of ‘adhesive wafer’REDO and correct Check with your “Keytroller Representative”Authorized HID technology partner -
17 KEYTROLLER LCD 601/602 Warns Operator When Training is Due or Card Expires The cards can be programmed to warn the operator within 30 days of the expiration of his card (or when recurrent training is due)The warning stays on the display for 6 seconds after card flash acceptedOK17
18 KEYTROLLER LCD 601/602 Instills responsibility and accountability Employee knows the device is there and know they will be accountable for the following:Abusive drivingChecklist CompletionSpeedingMaintenance completedResponsible for usage---time recordedIdle, moving or loaded time can be recordedAbusive operators will either change their ways, get retrained or be relocated to a new job.Management now have data, reports and s to back up usage and abuse issues
19 KEYTROLLER LCD 601/602 – Demo #1 Step 1 : Logging InPlug the Unit in“Wake Up” the device by pressing the RED button on the right side of the device. (Avoid 300ma battery draw down on IC Vehicles)“Log In” by pressing the F4 Login buttonEnter Valid Code (or RFID Card)Keytroller is only enabled by a valid code or RFID CardKeeps untrained and unauthorized operators off your equipment, an OSHA requirementPresent RFID Card Over KeypadHold the card in place over the keypad until the screen changesChecklist will now appearIf it is not the first start of the shift the main screen will show---unless set in demo mode.
20 KEYTROLLER LCD 601/602 Pre-shift checklist Questions Can you access your OSHA required checklist records now?How long would it take you to access 6 months of checklist information?Are your operators completing them?Are they turning them in?Where are your paper checklist physically stored?Who is in charge of them?Are your operators accountable for all items on the checklist?Can you come up with checklist information quickly in the event of an OSHA inspection or accident?REDO VOICEOVER WITH KEY POINTS ON THIS SLIDE
21 Step 2 : Pre-Shift Checklist KEYTROLLER LCD 601/602Paper based checklists are prone to errors and hard to track historical trends.As checklist items appear you will pass or fail itemsPass items by pressing the Green Pass buttonFail items by pressing the Yellow Fail buttonChecklist can be customized to each clients specifications. You may have as many or as few items as you choose.You can now Find “Failed” checklist items by date, time, operator and vehicleYou can also set a time period for completion of the ChecklistYou have easy access to SQL database stored dataThe data supports OSHA investigations of accidentsStep 2 : Pre-Shift Checklist
22 KEYTROLLER LCD 601/602 - Demo #2 Pre-Shift ChecklistFirst Log in of Shift - Pre-Shift Check List BeginsCompletely programmable daily, weekly, monthly and “flagged” itemsPass Or FailHydraulic oil levelTire damageBrakesEngine oil levelHorn , etc.Automatic sTo mechanic or dealer, etc.OK.2222
23 KEYTROLLER LCD 601/602 Checklist Advantages + Time Down (Make It Easy On Your Operator) NO paperwork to fill out, misplace or loseComplete checklist or vehicle will shut down In allotted time (counts down from one minute on the display---warning operator to complete checklist)Each Checklist item will Include:Time, Date, Operator and Vehicle Stamped informationEach Checklist item is timed to the second to be sure theitems were not falsely completed or “finger whipped”“Accountability” of Checklist & Operator“Failed” items can be automatically edOSHA reports generated for accident or inspectionUsage of vehicle and that operatorFailed checklist historyImpact and speeding event history (vehicle + operator)REDO with all bullets
24 KEYTROLLER LCD 601/602 Checklist “Flagged” or Critical Items What is a “flagged” or critical checklist Item?Any item that the end user specifies in the set up. For example Brakes: when failed that vehicle should not be in operation until it has been evaluated by a mechanic.“Flagged” or Critical Checklist Items that are failed (like brakes)The Lock Out Warning Will Appear (Are you sure?)If operator presses YES, device will lock out and re-enabling the device can only be done by:ProgrammerSupervisor Or Mechanic“Non-flagged” or Non-critical Items that are failed (like brake lights)If operator presses YES an event is recorded in the logNo Supervisor Interface required.FlaggedNon-flagged
25 KEYTROLLER LCD 601/602 Checklist Languages Checklists can be programmed in other languages as long as the other language uses the English alphabet.SPANISH
26 KEYTROLLER LCD 601/602 - Demo #3 Starting & Stopping The VehiclePress the Green buttonThis simulates starting the engineThe Yellow lightning icon indicates starter has engagedGreen icon displayed on LCD Screen indicates the engine is runningOperator presses START until he hears engine start, removes finger and starter relay drops outTo turn engine off press this disengages ignition relay and stops engineSTARTSTOPOk
27 KEYTROLLER LCD 601/602 Stopping the Vehicle via STOP or Seat Switch “Time Out Functionality” Operator pressesOROperator leaves seat (that has seat switch)Seat Default setting is 1 minuteSettable from 0—X# minutesShuts down KEYTROLLER and vehicleIf operator re-enters vehicle before the time out sequence time expires, the operator can start again without logging inThis feature controls and eliminates excessive idlingRequired on electric forklifts where STOP is not typically pressed and operator just leaves the seat or platform foot switchSTOPOK2727
28 KEYTROLLER LCD 601 Auxiliary Inputs Examples - 2 options for “Work time Productivity Evaluation” Secondary hour meter (input #4) connected to:Hydraulic load presence sensorSwitch on accelerator to monitor “idle time”Lift pump motorDrive motorAlso can be set up as (time vehicle is moving above “0” MPH/KPH)Requires Keytroller to be connected to speed sensor inputSet up either way, input is shown in seconds and can becompared against “seat on” or “key on” standard hour meter timer.This gives management data for productivity evaluation for bothequipment usage and operator performance.Example: How much time the forklift was carrying a load?How much time the forklift was moving?VS: How much time the operator was on the seat (key on time)?
29 KEYTROLLER LCD 601 Auxiliary Inputs Examples: Seat Belt OSHA's Seat Belt Use enforcement policySection 5(a)(1) - OSHA ActFailure to use seat belts on equipped forklifts IS A VIOLATION!!Auxiliary input on LCD601 deviceCan be connected to any seat belt that has an internal switch built in.KEYTROLLER shuts down when:If seat belt is not engaged in a preset number of seconds the vehicle begins to move for X# of seconds before shutting the vehicle downREDO ALL Voice over.
30 KEYTROLLER LCD 601 Auxiliary Input Example: Low Oil & High Engine Temp Connections for engine indicator lights on dashLow oil pressureHigh engine temperatureProgrammable ignition shut downRequires supervisor or mechanic’s code to restart.Protects engine from catastrophic failureREDO ALL VOICE.
31 KEYTROLLER LCD 601 Auxiliary Input Example: Hydraulic overload sensor Mounted in the hydraulic line, the sensor is calibrated to a somewhere from 10% under to full load capacityWhen this pressure is reached the sensor outputs a signal, when connected to an auxiliary sensor, warning is given and shut down can be programmed
32 Auxiliary Input Function KEYTROLLER LCD Demo #4Auxiliary Input FunctionSeatbelt AlarmSeatSwitch Activated (Driver Has Left Seat)Check Oil AlarmSimulate low oil pressure, high engine temp, No seat belt and seat switch with lever switches on boxREDO VO TO FOLLOW VIDEO ACTIONS.
33 KEYTROLLER LCD 601/602 See When Maintenance Is Due Right From LCD Display Display At Start Up (No Speed Sensing)Hours currently on vehicleDate when maintenance due# of hours until maintenance dueDisplay while running (With Speed Sensor)Date maintenance dueWhen grace period settings expire--- display shows:MAINTENANCE PAST DUE!Grace period set in software by hours or daysVehicle can NOT be started again by common operatorInsures device is reset or vehicle taken for maintenanceREDO ALL VOICE.3333
34 KEYTROLLER LCD 601 Speeding Accountability Display Speed Shown In MPH or KPHThe speed limit can be set in the MENU by the programmerGrace Period (In Sec) can be set in the MENU by the programmerDevice beeps and flashes, warning the operator, that the speed limit is being exceededAlarm sounds when speeding through grace period has been exceeded and an event is created and logged into the systemCurrent SpeedSpeed LimitAbove shows speed limit of 6 mph with vehicle traveling at 9.8 mph and device is warning driver to slow downok3434
35 KEYTROLLER LCD 601/602 Speed Sensor Options Gear Tooth SensorDrill and tap hole in axle differential housingScrew in speed sensorCounts pulses as gear rotatesBetter “resolution” reaction time than magnetic sensor optionMagnetic SensorMount “erasure head” magnet in wheel hubMount sensor outside rotating wheel hubCounts pulses as wheel rotatesOEM speed sensor presentMany modern forklifts have gear tooth speed sensors already in place for stability and speed controlKeytroller can splice into this existing sensor to pick up speed pulses
36 KEYTROLLER LCD 601/602 - Demo #5 Speedometer & Speeding AccountabilityTake round magnet that is included in the Demo KitS-L-O-W-L-Y wave the magnet across the magnetic speed sensor post on the switch box to simulate driving speedsThe speed will increase and be shown in mph/kph on the LCD displayThe Alarm Sounds when speed exceeds programmed top speed through “grace period”.3412REDO ALL VOICE CONSISTENT WITH VIDEO.
37 KEYTROLLER LCD 601/602 Impact & Abuse Sensing----Operator Accountablity! No Proof Of Abuse/Accidents?Facility Too Large To Supervise?Operator Failed To Report?No One Saw It?No one knows who did it?With Keytroller 60150%+ Reduction In Damage ---Usually IMMEDIATELYTypical ROI Within First Year Of UsageOperator Accountability80% o f damage caused By 5-10% of operatorsAbusive operators change their habits or are replacedManagement has record of incidentsREDO ALL VOICE.3737
38 KEYTROLLER LCD 601/602 After impact options---- Alarm. Logged KEYTROLLER LCD 601/602 After impact options---- Alarm! Logged! Auto shut down in X# seconds!120dB External Siren AlarmImmediately soundsTurned off by supervisor or mechanicEvent is loggedIntensity of event in X + Y axisRelative to set pointAuto Shut DownSet in softwareIf enabled, device will count down on display and shut down when auto shut down time expiresMust be re-enabled by supervisorAutomatic sImpact event can be sent out immediatelyTo list of recepient’s addressREDO ALL VOICE.3838
39 KEYTROLLER LCD 601 Impact Module Installation Has 2 axis high accuracy accelerometer (Front/Back and Side/Side)Adjustable in .1 “G” increments (independent settings allowable for each axis)Settable in ms “ignore” for higher accuracySmall enclosure for easy mountingMount flush to frame Mount on optional “L” bracketFor accuracy, mount very securely to frame as near to rear of forklift as possible
40 KEYTROLLER LCD 601/602 Flashing Siren Alarm Optional alarm connects to output on relay sensor moduleUnique alarm for KEYTROLLER eventsCan be wired to flash, strobe only or siren only or BOTH120dB sirenAlarm sounds when (Programmable in software):There is an abusive impact (Can be set for only supervisor or mechanic to shut off)Operator drives speeding through the “grace period” setting (Auto Alarm shut off when speed is reduced below limit)
41 KEYTROLLER LCD 601/602 - Demo #6 Impact Event + AlarmTap Shock Module To Create Impact Event2 accelerometersFront/back & Side/sideAlarm should SoundFlashes onlyFlip Switch UpTo Hear 120dB Sound VolumeIgnition will Shut Downin X # seconds as programmedPress Login & Use Supervisor/Mechanic’s CardTurns Alarm Off & Re-enables213REDO ALL VOICE.CONSISTENT WITH VIDEO4141
42 KEYTROLLER LCD 601/602 Abandoned vehicles QuestionWonder who took a truck from your department and never brought it back?Who left the truck in the back lot last night on third shift?Who knocked off the dock door and left the forklift sitting there?Answer – Keytroller LCD 601Event logs show who drove it last, when they left it there!System records time, date, operator, vehicle, intensity & direction of impact .ok
43 KEYTROLLER LCD 601/602 Keytroller Event Log When An Event Occurs In The KeytrollerThe log can be viewed by supervisor on LCD display by accessing it through the MENUEvents automatically download to Keytrollers Fleet Management Software & s of chosen events sent automatically to managementThis is an example of how to set up impact settings.
44 KEYTROLLER LCD 601/602 Programming from Menu Every programmable function can be done from keypadProgrammer’s code/card access onlyProgrammer can view settings from keypadMuch easier to program from FMS software, but MENU allows access to view individual settings on a machineThis is an example of how to set up impact settings.44
45 KEYTROLLER LCD 601/602 Forklifts under repair KEYTROLLER LCD 601/602 Forklifts under repair? Still NOT being locked out?A Mechanic, Supervisor or Programmer can “lock out” the vehicle to all pre-programmed operators in MENU.Any Mechanic, Supervisor or Programmer can re-enable device to all pre-programmed operators by going to MENU again & unlocking.OK45
46 KEYTROLLER LCD 601/602 TEXT Messaging: Communicate directly with each forklift! Wireless text messaging can be sent from KEYPATROLLER FMS softwareIndividual LCD units can receive wireless test message from host PCOperator must respond alerting host he has received messageMessages can be sent to individual operators or broadcast to all vehiclesExample of broadcast message: “Fire in building #2---EVACUATE IMMEDIATELY!”Each message can be sent with 4 “preprogrammed” responses that driver presses to respondok
47 KEYTROLLER LCD 601/602 Embedded internal 802.11 Wi-Fi radio Embedded Wi-Fi radio in 601 is standard!Current encryption schemesOPEN ACCESS (no security)WEP64WEP128WPA1-PSK [TKIP]WPA2-PSK [AES]WPA1/WPA2 [AES]*Signal strength “bars” show on displayIP address shows on LCD displayEmbedded Wi-Fi on MUST be tested on site to ensure encryption security compliance and operationWe suggest every potential client test the 601 and it’s embedded radio for usability on your wireless networkShown above with external “stub” antenna for increased rangeOK47
48 KEYTROLLER LCD 601/602 Designed for Reliability and Durability Keytroller has a reputation for amazing durabilityHardware designed for tough outdoor applicationsHardware durability tested for:Vibration Tested (With different frequencies + axis)High pressure washingHigh & low temperatureHigh & low temperature “crash” testHigh impact drop testWarranty under .1% of salesOne year warrantyCompletely backward compatible with previous model ---no planned obsolescenceWaterproof Capacitive KeypadFull- Color LCDCompact Layered assemblyDust and waterproof housing (IP68)Suspension Platform which protects electronics against shock and vibrationREDO ALL48
49 CYBERWIRE 802.11 Wi-Fi External Radio Required where standard embedded radio will not workRequired on applications for high level encryption securityRequired on applications where “certificates” are requiredDevice has it’s own embedded microprocessor and browser necessary for advanced security capabilities
50 KEYTROLLER LCD 601/602 Effective use requires management buy-in! Management & Supervisors “Buy-in”Prevents Operators From Reverting Back To Abusive HabitsEnsures Consistent Operator AccountabilityNeed a Go-to-person “Expert”Within Your Facility For KEYTROLLER ProjectOne Expert Go-to-person Much Preferred To Three Or Four “Half Trained” PersonnelOperator need to be EducationPurpose of System ImplementationManagement Expectations of OperatorsProper System Use/BenefitsHelps Comply With OSHA RegulationsKeep Unauthorized Operators Off EquipmentEasier on Operators ---No Keys—No PaperworkGood Operators Like The System – Bad Operators Hate ItREDO ALL VOICE.
52 KEYTROLLER LCD 601/602 Free Upgrades for the life of the device! FirmwareOperating system of the deviceNew features added frequentlyFirmware upgraded wirelessly---no direct connection necessary!Software-Client server basedWireless communication protocolInputs user codes—cards—dataExtracts event log dataCreates graphs and reportsAuto s of chosen eventsText messagingCan upload new firmware and software free of charge --NO licensing fees!FMS database can be accessed by MULTIPLE REMOTE FMS clients and communication modules simultaneously. This means a headquarters can remote into any FMS database to view the equipment in that plant.
53 KEYTROLLER LCD 601/602 Free On-Line Training Training done by KEYROLLER personel from our facility in Tampa Florida. We design the firmware and software---so you are talking to the “horses mouth” insuring proper training and support.Free training is done on-line through “GO TO MEETING” type sessionsOur customer service reps can help your IT department with the set up of the wireless encryption and IP address configurationOn-site training is available at $1000 per day with 3 day minimum
54 KEYTROLLER LCD 601/602 KEY-MESH Inexpensive “hot spot” zone For clients with NO wireless infrastructure---inexpensive----about $600Very easy to set up –just plug in each component into 110VAC outlet—NO WIRING! Mount vertical or horizontalWhen vehicle is in “hot spot” zone, device communicatesIt’s recommended that the “hot spot” is set up in a frequently traveled area like loading dock or battery charging/fueling area.If the vehicle is out of range, KEYTROLLER will save any event data (up to 8000 events) and will download when in hot spot range.“HOT SPOT” Wi-Fi zone of about 400’—500’ is createdOptional “Outdoor” ratedunits availableok54
55 KEYTROLLER LCD 601/602 KEY-MESH Kit set up Kit includes:(1) Wireless Wi-Fi Host (Plugged into 110VAC power)Connected wirelessly to repeaters and PC (recommended)OR---- Wired connection to LAN network and PC via CAT5 cable, then wirelessly to repeaters (Kit is $600)(2) Wireless “Repeaters” (Plugged into 110VAC power)Mounted 100’—150’ from Host routerUp to 5 additional (7) total repeaters can be added to increase zone size ($150 each)Host and repeaters shipped preconfigured and network is namedUser can put several KEY-MESH systems in different parts of the facility
56 KEYTROLLER LCD 601/602 WiFi --- Cellular Gateway Option For applications which do not have readily available Wi-Fi network access or because no Wi-Fi network exists.An optional device is available from Keytroller that can create a Wi-Fi to cellular hotspot and allow for data transfer via a cellular network data.This device can handle hundreds of KEYTROLLER LCD devices simultaneously. It features 2 external cellular and 2 external Wi-Fi antennas. Optional higher performance antennas can extend the size of the Wi-Fi hotspot to a diameter of up to several hundred feet.KEYTROLLER LCD devices are downloaded when the devices are within range of the hotspot and transmitted via the Internet to any location the user desires.
57 Thank you for your interest in our products. Stephen L. DavisVP of Sales & Marketing3907 W. Dr. Martin Luther King BlvdTampa, FL 33614x 2275757