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Project Monitoring 2D Project Monitoring 3D Project Monitoring VisionLink Mobile.

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Presentation on theme: "Project Monitoring 2D Project Monitoring 3D Project Monitoring VisionLink Mobile."— Presentation transcript:

1 Project Monitoring 2D Project Monitoring 3D Project Monitoring VisionLink Mobile

2 Whole Fleet Management Solutions Assets and Equipment Services VisionLink Services Asset and Fleet Management Production Machines no Machine Control Services VisionLink Services Asset and Fleet Management 2D Project Monitoring 3D Production Machines with Machine Control Services VisionLink Services Asset and Fleet Management 3D Project Monitoring Connected Machine (Connected Community)

3 Whole Fleet Management Solutions Assets and Equipment Location Hours on meter Estimated Fuel used Working/Idle time Utilization Service / Maintenance All Devices Limited Functionality on some Production Machines no Machine Control Cycle Times Load Counts Volumes Moved Hours by Project Work Group Productivity Planned vs. Actual SNM940 PL420 / PL421 / PL522 3D Production Machines with Machine Control Real Time Surfaces Real Time Cut / Fill Real Time Compaction Passes Real Time Compaction Values Real Time Temperature Mapping Real Volumes Moved (Not Estimated) SNM940

4 VisionLink Example Quote Sheet  Example Quote Sheet for easier quoting of common configs  Includes recommended list pricing  SITECH Software Solutions Store > Help > Ordering Guides > VisionLink Quote Sample  SITECH Store (Hardware) > Main Section: Telematics > Subsections: Radios / SNM940 > Click the link at the top of the page to view the VisionLink Quote spreadsheet

5 2D Project Monitoring

6 2D Project Monitoring Plan  Includes asset management subscription –Basic (Hours, Location, and Maintenance) Plan  Requires Utilization subscription  Rapid Reporting subscription optional  Includes 2D Project Monitoring functionality  Customer can use included SIM card (AT&T) –Some countries not included  Mobile Device (iPad, iPhone) – VisionLink Mobile

7 ProductLink 2D Project Monitoring  2D Project Monitoring is enabled on PL420 / PL421 / PL522 devices  Identical 2D PM functionality as SNM940  2D Project Monitoring subscriptions available only through SITECH / Trimble HCC distribution  Great opportunity for expanding VisionLink business  Partner with your Caterpillar dealer to find potential customers

8 What Kind Of Machines Need 2D Project Monitoring?  Typically bulk earthmoving machines  On and Off Road Dump Trucks  Scrapers  Wheeled Loaders

9 VisionLink Terminology  Project Boundary –Limits of the project –All events at project level are counted and reported once  Site Boundary –The same event at site level may be counted in multiple overlapping Site boundaries –Can be one of the following categories  Cut Zone  Fill Zone  Stockpile  Borrow Pit  Dump Zone  Generic Site

10 VisionLink Terminology  Candidate –A load or dump event generated automatically by an asset entering a valid site boundary category and stopping –The definition of when an asset is stopped is configurable  Below a speed threshold for a period of time  Valid site boundary categories to generate a load or dump candidate are –Borrow Pit, Cut Zone, Dump Zone, Fill Zone and Stockpile.  The asset needs to be inside a valid site boundary category in order to create a stop/start event i.e. a dump  A stop outside a valid site boundary category (as defined above) including inside the project boundary will not generate a candidate  Load and dump candidates will not cross daily reporting, they have to occur on the same day

11 Proximity-based loads  2D PM setting for loader / hauler with radius  Load Count Report shows loading asset  More accurate than site-only load calculation  Gives user more confidence in load statistics accuracy  Combinations:  Excavator – Truck  Loader – Truck  Dozer – Scraper  Requires SNM940 on loading asset

12 VisionLink Terminology  Load (or Cut) –Event where material is loaded onto an asset –May include a switched event  Dump (or Fill) –Event where material is dumped from an asset –May include a switched event  Load Count –A unit of measure encompassing a load event to a Dump event

13 VisionLink Terminology Cycle A unit of measure encompassing a load event in a site boundary to the next load event in the same site boundary. (A cycle may contain many load counts)

14 VisionLink Terminology  Cut Local: (to this site) –Quantity of material that has been loaded (or cut) then dumped (or filled) within the same site  Cut Outgoing: (to another site) –Quantity of material that has been loaded (or cut) from one site and then dumped (or filled) in another site.

15 VisionLink Terminology  Cut: Undefined Site –Quantity of material that has been loaded (or cut) in one site and then dumped (or filled) into an undefined area that is not within a site or project boundary

16 VisionLink Terminology  Fill Local: (from this site) –Quantity of material that has been dumped (or filled) when loaded (or cut) from the same site.  Fill Incoming: (from another site) –Quantity of material that has been dumped (or filled) when loaded (or cut) from another site.

17 VisionLink Terminology  Fill: Undefined Site –Quantity of material that has been dumped (or filled) when loaded (or cut) from an undefined area that is not within a site or project boundary.

18 VisionLink Terminology  Time Per Load –Time for a load count i.e. between a load and a subsequent dump event –Average time per load is the sum of times per load divided by the number of loads

19 VisionLink Terminology  Load Time –Time between site entry and site exit events with a single load event in between –Uses innermost site time to populate outer sites if sites are nested –Average loading time is the sum of load times divided by the number of loads

20 VisionLink Terminology  Haul Time –Time between a site exit from a load site to the dump event time (with no loads or dumps in between)  Haul Distance –Distance between a site exit from a load site to the dump event

21 VisionLink Terminology  Cycle Time –Times between consecutive loads in the same site. (A cycle may contain many load counts)  Cycle Distance –Distance travelled between consecutive loads in the same site. (A cycle may contain many load counts)

22 VisionLink Terminology  Loads per Hour (within a site) –Load events / (working time + idle time)  Volume per Hour (within a site) –(Load events x volume per load) / (working time + idle time)

23 What are the components of a “Cycle” or “Load”  Load time  Haul (loaded)  Dump is a completed load  Haul return (unloaded) is a completed cycle

24 How To Measure Load Time  Using a manual switch in the cab  Using a site entry and site exit event to a site boundary (cut zone type)

25 How To Measure Dump Time  Using a switch on the machine – e.g. a dump switch on the load bed of the machine  Using a Site Entry and Site Exit event to a Site Boundary (Fill Zone Type)

26 Setting Up A Haul Route Project Boundary Cut Zone Site Boundary Fill Zone Site Boundaries Site Boundary (Haul 1) Haul 1 = 1x Load = 1x Cycle Report on the Haul Site Boundary Use the Cut Zone and Fill Zone Site Boundaries for Events and Times Site Boundary (Haul 2)

27 Methods Available  Switch to switch  Site to site  Site to switch  Switch to site  Note: –Site boundaries are still used to determine load time and dump time

28 2D Project Monitoring Example

29 2D Project Monitoring Concept  Trimble Building Site project  Used Business Center – HCE Site Mass Haul module  Building –Overexcavation 1.5m –Cut first then backfill –Cut goes into fill area  North part of job –Cut - backfills building –Residual goes to fill  Borrow from offsite –Meets deficit volume

30  Define Project Boundary  Define Cut and Fill Zones  Define Borrow Pits & Waste Sites  Define Haul Zones  Haul 1 – Overexcavate Bldg  Haul 2 – Backfill Bldg  Haul 3 – Borrow From Offsite

31 Mass Haul Planning Take Zone 4 – Zone 5 Cut in Zone 4 = 8941 yd 3 Utilize a single CAT 627G Scraper Bowl capacity m 3 Target Hauls = 8941/15 = 596 (Target Cycle Count) Average Haul Distance = 428m (Target Cycle Distance = 856m) Average Haul Speed = 30kmh Average Haul Time = 1.72 min Average Load Time = 0.4 min Average Dump Time = 0.6 min Total Cycle Time = 2.72 min Total Haul Time required = hrs = ~3.5 days Process does not require 3D Machine Control Just an estimate of machine capacity Knowing the Target Metrics allows us to Monitor effectively

32 VisionLink Monitored Site Data Entry Zone 4 Cut feeds Zone 1 and Zone 5 Zone 5 Fill is fed by Zones 4,3,5,2 and borrow from offsite

33 Manage Monitored Sites  Monitored sites belong to a project  Only sites that belong to the currently selected project should be placed on the project dashboard  Each project has its own dashboard of monitored sites  Sites that are shared across multiple projects, e.g. a waste site or borrow pit can be monitored on all of the projects that they are serving as required If you want the monitored site on the dashboard then click the dashboard icon

34 2D Project Monitoring Set Up and Operation

35 Device Configuration

36 Project Settings – 2D Monitoring Set up each of the machines you want to monitor in 2D. Assets must be setup before they submit 2D data to the Project.

37 Setting Up an Asset for 2D Monitoring Asset 2D settings can be edited throughout the project. Cost rates, load count targets and load volumes can be changed and this will retrospectively update project data.

38 Monitored Sites Dashboards  All projects automatically get a 2D project dashboard  Create monitored sites and add up to 18 to the dashboard  The project counts all loads/dumps that fall within the project boundary

39 Detail View

40 Asset Load Details  Loads –Number of loads moved  Average time per load –Average time from load to dump  Average loading time –Average time in the load site boundary (entry to exit time)  Average haul time (site exit from load site to dump event) –Average time from site exit of Load site to dump event  Volume/load –Manually set value  Total volume –Number of loads x volume/load value

41 Asset Cycle Details  Cycles –Number of cycles run  Average cycle time –Average time elapsed between consecutive loads in the same site  Average cycle distance –Average distance travelled between consecutive loads in the same site  Average cost / cycle –Average cost of working + idle time / number of cycles run

42 Detailed Track Plot for 2D PM Loads  Select an asset in load or cycle detail to display  Shows average load path in blue  Shows deviations in red (time, distance, or location)  Callout shows reason for deviation and statistics  Customer can easily find inefficiencies and lost profit

43 Reporting 2D Data  Report what you see in 2D PM summary view to Excel  Load counts  Haul distances  Cut / fill volumes

44 Reporting 2D Data  Report what you see in 2D PM load count details and cycle details view to Excel  Load counts per asset  Haul distances  Loading / hauling times  Volumes  Cycles  Cycle times  Cycle costs

45 Load Count Report

46 Cycle Time Report

47 3D Project Monitoring

48 Business Center — HCE VisionLink Connected Community Machine Control Systems Site Positioning Systems Connecting Field and Office

49 Two Layers of Connectivity 3D Machine Control Subscription Plan  Connected Machine –GNSS GPS corrections to machine (VRS, IBSS) –Design files to machines –Diagnostic files from machine –Log files from machine –Point files from machine –Production and compaction data from machine  3D Project Monitoring –Continuously stored information, 5 minute updates –Intelligent compaction – including asphalt –Volumes, surfaces, cut/fill, elevation mapping

50 Required Cellular Subscriptions  Connected Machine and 3D Project Monitoring Subscriptions require high data bandwidth cellular plans or Wi-Fi connections on site (>300 MB per month)  GSM / GPRS –Customer provides own SIM and cellular subscription  Verizon – North America only –Trimble offers cellular subscription OR –Customer can use their Verizon account  3D Machine Control Subscriptions also require a Connected Community Device License

51 SNM940 Connectivity Business Center - HCE Connected Community Design Files As-Built Files IBSS / VRS GNSS RTK Corrections SNM940 VisionLink Production TAG Files

52 3D Project Monitoring Plan  Includes asset management subscription –Universal (hours & location) –Maintenance  Includes 2D Project Monitoring functionality  Includes Connected Machine functionality –Wireless data sync –IBSS / VRS corrections –Connected Community Device License  Used for file transfer  Not customer facing  Includes 3D Project Monitoring functionality

53 3D Project Monitoring Plan  Provides an overview of your project status from a remote location at any time –Site office –Head office –Supervisors truck –Mobile device (iPad, iPhone) – VisionLink Mobile  Map views of –Compaction coverage, pass counts, CMV / MDP values, temperature  Aggregated view from all compactors and for all layers –Surface elevation, cut / fill to selected designs  Aggregated view from all 3D machines on the project  Profile views cut through multiple surfaces  Volume calculations from measured surface to design or between measured surfaces at different times

54 3D Project Monitoring

55  Each time a machine blade, bucket or roller passes over the center of a 34cm grid cell the following information is captured in a TAG file –Which design file was in use on the machine –Elevation –A pass count update –The CMV – Compaction Meter Value  Measured from a sensor on the drum of the compactor –The date and time of the cell data update –The machine information (device ID ~ machine) –The machines forward or reverse motion –The machines automatic or manual status  The TAG file is packaged and sent to Connected Community once every 5 minutes

56 3D Project Monitoring Connected Community TAG Production Server VisionLink VisionLink QueryProduction Server Response

57 3D Project Monitoring in VisionLink TAG Files -Must have Blade on Ground (BOG) set to Yes -TAG file must be within VisionLink project boundary -TAG file must be within project date and time

58 3D Project Monitoring in VisionLink  Administration –Projects  Create a new project wizard –Imports  Design and Surveyed Surfaces (TTM)  Linework (DXF)  Site boundaries (DXF)  Alignments (SVL)  Import calibrations (DC, CAL)  Mobile Linework (KML, KMZ) When an SNM940 is reporting into VisionLink with the 3D Project Monitoring Option enabled, the Project Tab appears

59 3D Project Monitoring  VisionLink allows the definition of multiple projects  The project is defined by a project boundary  Each project has its own production model  TAG files with data inside the project boundary are automatically imported  The production model is a 4D database –XYZ plus time and other attributes  VisionLink can query any surface, volume or compaction surface at any date or time

60 3D Project Monitoring  Comprises two main operational functions –Volumes and Surfaces –Compaction  These used to be known as Compaction Manager and Volumes Manager they are now both part of 3D Project Monitoring

61 Volumes  Provides surfaces of machine data that can be used to display –Coverage maps –Elevation maps –Cut/fill maps (measured compared to design)  Compute volumes between measured and design data  Compute volumes between measured data at different times  Blade On Ground (BOG) on graders and dozers for better data  Trimble SCS900 Site Controller Software topo surfaces can be loaded into VisionLink for a composite project surface (rover + machine)

62 Elevation Profiles First Pass = First Cut in Existing Ground Last Pass = Current Ground

63 Elevation Profiles Highest Pass = Over-Fill Before Cutback Lowest Pass = Over-excavation Design Surface

64 Volumes - Displays  Coverage maps  Elevation maps  Elevation profiles  Cut/fill maps  Summary volumes

65 Compaction  Tracks compaction by layer  Pass counts –Monitors pass count over entire surface from one or multiple machines against a target pass count value  Highlights over- or under-compaction areas  CMV values –Monitors the Compaction Meter Values (CMV) over the entire surface from one or multiple machines  Highlights compaction inconsistencies such as soft spots  Machine Drive Power (MDP) values  If pass count and CMV / MDP consistency is good then surface is likely to pass inspection  Temperature mapping values (asphalt compaction)

66 Compaction Displays  Temperature  MDP values  CCV/CMV values  Summary  Pass count  Summary  Detail

67 Compaction  Intelligently monitors compaction over the entire surface area being compacted  More reliable than a few spot checks using a nuclear densometer or core sample  Provides an aggregated view of compaction from all machines on all layers of the surface being constructed  On Design, Build, Fund, Operate projects – consistent compaction over entire surface will increase life of surface, reduce maintenance costs and improve ride smoothness  Can also use to verify elevations and cut / fill

68 VisionLink Overview VisionLink is the ‘post machine’ environment tool. It is used primarily for fleet and project management. Project focus within VisionLink is the migration of SiteVision Office ‘production server’ functionality to VisionLink. SiteVision Office Business Center - HCE VisionLink Post-machine FunctionalityPre-machine Functionality

69 Vision Link Project Focus VisionLink Business Center - HCE Connected Community Connectivity GCS900 Tag files (Project data) Designs  Create a project  Import a design from Connected Community  View and analyse Project Data

70 Creating a Project A project is created from the ‘Manage Projects’ menu item from the Administration menu. Clicking New Project will launch the New Project Wizard

71 Creating a Project Connect to Business Data Center to import design from Connected Community

72 Creating a Project A project boundary once created cannot be edited!

73 Creating a Project The coordinate system selected for the project should be the same one used by assets contributing data

74 Importing and Viewing Files Manage Imports is the means to import and delete files from a project. A user must have a project selected in Command Center before selecting Manage Imports from the Administration menu.

75 Importing and Viewing Files  Connect to Business Data Center and select a Project (Jobsite in BC – HCE) to import files from.

76 Importing and Viewing Files Specify units (DXF – must be same as source) and file type for selected Imports

77 Importing and Viewing Files A coordinate system if not specified upon project creation must be specified when importing files

78 Importing and Viewing Files Designs, linework and alignments once imported are rendered and displayed in the Map View.

79 Importing and Viewing Files All imported files (except coordinate systems) are listed in the Manage Imports screen. They can be hidden, deleted or contrasted.

80 Coverage  Coverage is simply every cell an asset has driven over or covered  Or surveyed surface as imported from time stamped TTM file

81 Elevation  Elevation is the elevation range an asset was at while passing over the cell.  Elevation data can be profiled using a slicer tool

82 Cut/Fill Selecting a design surface to compare to production data in terms of cut and fill

83 CMV Summary Compaction Meter Value – For compactors only to measure CMV per cell compared to machine specified targets

84 MDP Summary Machine Drive Power – For new Cat compactors only to measure MDP per cell compared to machine specified targets

85 Pass Count Detail Detailed asset pass counts based on actual number passes over each cell

86 Pass Count Summary Summary asset pass counts based on actual passes over each cell compared to machine specified targets

87 Temperature Asphalt Compactors (ACOM) temperature data based on temperature readings

88 Summary Volumes  Ground to ground  Design to ground  Ground to design

89 Summary Volumes  Summary volumes calculations based on design to ground, ground to design and ground to ground  Design to ground uses the design as the basis and compares it to the ground (filter).  Ground to design uses the ground (filter) as the basis and compares it to the design.

90 Filters Panel  Date  On-machine design  Asset  Compaction  Elevation  Alignment  Area  Other

91 Exporting 3D Surfaces  Exported filtered production data as a TTM surface  Import to Business Center – HCE for: –Volumes –As-builts –Cut / fill maps –Other calculations  Provide to stakeholders for verification

92 Reporting 3D Data  Report what you see in 3D PM views to Excel  Elevation  Profiles  Cut / fill maps  CMV / MDP  Pass count  Temperature  Volumes

93 Reporting 3D Data  Export compaction cell data  Provide to stakeholders for verification  Analyze in third party software (e.g. Veda)

94 Station - Offset Report  Station-offset reporting of 3D data based on alignment and production data filter  Report elevation, cut / fill, CMV, MDP, pass count, temperature on a station interval and user-defined offsets  Replaces SVO / AGO station-offset report  Verification for project owners, engineers, or managers

95 Grid Report  Reporting of 3D data based on a grid and production data filter  Eliminates the need for an alignment  Report elevation, cut / fill, CMV, MDP, pass count, temperature on a grid interval and automatic or user-defined grid alignment  Verification for project owners, engineers, or managers

96 TAG file alert  Create alert for invalid TAG files  Troubleshoot why files aren’t importing Account Name: Merino Asset ID: Deponie Leigrueb S/N: OBBD02664 Asset Make: CAT Asset Model: 963C Alert Type: Unable to determine Project ID Alert Title: Test of Alerts for Tag files - Unable to determine ProjectID (date/time, project area, invalid LLH/NE, multiple projects) Date: 12/12/ :00:00 AM UTC No matching project date/time found (1) 12/11/ :06:10 PM UTC-12/11/ :06:10 PM UTC

97 Project Settings Project settings are the means to change color palettes, apply user specified compaction override values, edit coordinate systems or add shrinkage and bulking to volume calculations.

98 Project Settings Production data such as pass counts and CMV values can contain machine targets, project settings can override these values with user specified targets, this will update the production within the project

99 Project Settings Production data such as CMV summary and MDP summary can be analysed and viewed on a top layer only basis or all layers basis. If you select all layers a cell showing the ‘compacted’ colors indicates that all layers in that area meet the CMV/target lift thickness.

100 VisionLink Mobile

101 Take The Power Of VisionLink To The Field  m.myvisionlink.com  Included with any 2D or 3D Project Monitoring subscription  2D and 3D Project Monitoring data in the field – empowering the foreman or site manager  Use mobile device GPS to identify problem areas and mark them for rework.  View project data on site and react quickly

102 VisionLink Mobile View current 3D project data such as elevation maps details on your mobile device.

103 VisionLink Mobile Real-time production information at the foreman’s fingertips

104 VisionLink Support   Americas (Westminster, CO)   (South America)  Europe, Africa, Middle East   (Germany)  Asia Pacific & China  (Australia)  (India)


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