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Dave Wibberley CEO Adroit Technologies. Adroit Technologies Company SCADA References MAPS SCADA Alarm Management and Analysis Adroit SCADA Intelligence.

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Presentation on theme: "Dave Wibberley CEO Adroit Technologies. Adroit Technologies Company SCADA References MAPS SCADA Alarm Management and Analysis Adroit SCADA Intelligence."— Presentation transcript:

1 Dave Wibberley CEO Adroit Technologies

2 Adroit Technologies Company SCADA References MAPS SCADA Alarm Management and Analysis Adroit SCADA Intelligence MAPS Process Suite ClosingAGENDA

3 ADROIT TECHNOLOGIES COMPANY OVERVIEW Integrity Excellence in Customer Service Value Creativity Social Responsibility ADROIT TECHNOLOGIES – CORE VALUES

4 ADROIT TECHNOLOGIES – THE COMPANY South African Software Company, Mitsubishi Factory Automation Supplier for Sub-Saharan Africa Mitsubishi Electric own 14.9% of the shares of Adroit Technologies 25 Been developing real-time SCADA software for more than 25 years 70Employs around 70 people 5 14Global supplier in 5 continents, 14 countries European Mitsubishi Software Partner Over Licensed Seats, more than a 1500 unique customers worldwide..

5 More than 400 SCADA systems in Europe

6 Petrochemical Pulp and Paper Food and Beverage Energy Management Building Management Water Treatment/Distribution Agriculture INDUSTRIES AND APPLICATIONS Power Utilities Nuclear Cement Automotive Mining Oil and Gas Telecommunications

7 ADROIT SCADA/HMI MARKETS

8 MAPS / MAPS SCADA HMI OPERATIONAL ANALYSIS AND SCADA SYSTEM REPORTING ENTERPRISE REPORTING ADROIT TECHNOLOGIES PRODUCTS AND SOLUTIONS

9 SOME REFERENCES

10 Mining and Mineral Processing - Diamonds Africa – Botswana - Debswana Mining Group – Mining

11 Mining and Mineral Processing - Copper Africa – Botswana - African Copper – Mining

12 Europe - Mining Equipment OEM - Sandvik Mining and Mineral Processing - Other

13 Europe - Minsk Water - Belorussia - Water

14 Africa – Data Centre Facility Management

15 Africa – Pretoria Portland Cement – Cement Production

16 Europe – Megadrive Automation - Gibraltar – Ship Control System

17 MAPS Supervisory Control and Data Acquisition (MAPS SCADA)

18 MAPS SCADA / HMI SOFTWARE Benefits of using MAPS Built on 25 years of experience Real Time Software (No compilation, Online Configuration) Flexible Object Oriented Client Server Architecture Most internal Agents included – only pay for scanned I/O Driver Library of over 100 front-end devices included

19 MAPS SCADA / HMI SOFTWARE Add power and resources as required Scalable Product Range - 30, 75, 150, 300, 750, 1500, 2500, 5000, 25000, System Limited Scan Points. If you need to upgrade, pay the difference Various configurations available: - Stand Alone - Distributed Architecture - Redundant Active Clustering Group and Site Wide Licensing Agreements

20 MAPS SCADA – I/O SERVER OPENNESS MAPS Agent Server (I/O Server) OLE Automation Excel, Word, VB etc ActiveX Object Embed in Applications C++ API Internal Server Side Scripting – VB Script/Java OPC Server Some Functions Supported – Add Tag – Delete Tag – Get Value of Tag – Set Value of Tag – Get History of Tag – Scan/Alarm Tag

21 MAPS STAND ALONE ARCHITECTURE Ethernet TCP/IP Communication Designer/Operator and Agent (I/O) Server On same machine

22 MAPS HOT STANDBY ARCHITECTURE Ethernet TCP/IP Communication MAPS Operator

23 MAPS DISTRIBUTED ARCHITECTURE

24 MAPS SCADA - ARCHITECTURE MAPS Designer MAPS Graphic and Data Server Agent Server MAPS Operator MAPS Agent (I/O) Server Agents / Tag Database Scanning Logging Alarm

25 MAPS AGENT SERVER – AGENT DEFINITION Agent (I/O) Server Basic Agents Analogue Digital String Advanced Agents OEE Counter DB Access Scripting etc System System Information HASP (license) Device Scan User Defined UDT Custom More than 45 different Agent types

26 MAPS AGENT SERVER – AGENT DEFINITION Agents are called Agents because, instead of only containing data, like simple database records, they also usually contain the ability to operate or act on their own data, driving its values and to read and write to other objects, and so influence them. This concept is very much in line with object-oriented thinking, and is primarily why we refer to Adroit as being "object-oriented".

27 OBJECT BASED TECHNOLOGY All Agents are Intelligent Objects – contain state information, behaviours and action (combined sum of conditions) Custom Agents – Build own objects to represent plant items and equipment User Defined Types (UDT depends on protocol support) Each Agent type is a Dynamic Link Library (DLL)

28 BASIC AGENTS - DIGITAL Agent Type – Digital Agent Name – DIG01 Properties Available Description - DIG01.agentdescription Value - DIG01.value TextValue – DIG01.textvalue

29 BASIC AGENTS - ANALOGUE

30 ADVANCED AGENTS MES/MIS Capabilities within standard SCADA product Scripting Agents DBAcess Agents Counter Agent Statistical Agent Max Demand Monitoring Agent OEE/KPI Agent Shift Agent

31 Counter Agent Preventative maintenance & downtime management

32 Statistical Agent The Statistical agent provides the basic functionality for a user to build a statistical process control strategy using its built in data collection method and by linking to other internal agents.

33 DBAcess Agent Benefits from using this Agent Connect to most known databases using OLEDB compliant databases Update Data in Tables Read Data from Tables Delete Data in Tables Retrieve Data from Tables Transact based on time, trigger tag or both Ideal for Production, Recipe, Batching Systems

34 OEE / KPI Agent – Standard in Product Benefits from using this Agent Measure Overall Equipment Effectiveness (Availability X Performance X Quality) Measure two KPI values against one another (Tons/hr) Ideal for Production Performance Management

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36 MAPS Data Logging Advanced logging – local historian and/or SQL ODBC/OLE DB – Bi-directional connectivity to external databases though our OLE DB Datasource Adroit historical logs (.LGD) - data from all Adroit historical logs can be extracted in a Comma Separated Variable (CSV) format Log Sets - Multiple Log Sets and resolution possible DB Access Agent (Recipe Handling Example) DB Log Agent (SCADA Reporting Data Format) No Scripting or SQL Queries required

37 Flexible Alarming Flexible Alarming Global and Local Alarm Acknowledgement Custom Alarm Types (Intruder, Scan Inhibited etc.) Alarm Routes and Lists (Configure Alarm Hierarchies) Delays Conditional expressions Log Alarm/Event to SQL Audio devices SMS Priority Levels

38 Trending View historical and real time values Unlimited pens per window Print to file or printer Export to Excel, XML, HTML Importing of historical trend data

39 Adroit Security Advanced security Uses native Windows security model (Active Directory) - Apply security through existing users and groups All elements are “locked down” until user rights are assigned Policies – Configurable set of rules for large scale control Security applied at 3 levels - Server (Allowed users and groups) - Clients (Profile determines available menus) - Data Source to element level (Read, Write, Remove)

40 MAPS DESIGNER Benefits from using this product Easy and Intuitive Interface Combine vectors and controls to build HMI graphics More than 300 graphical objects Wizards and Templates – minimise engineering time Add 3 rd Party Controls – ActiveX or Windows Controls, WPF Configuration rather than scripting

41 MAPS – CLIENT APPLICATION – DESIGNER AND OPERATOR Benefits from using this product Secure and easy access to disparate data sources – OPC, Adroit, Web Services, OLEDB Easy collaboration between different data sources and types Familiar Windows forms based design environment Internet enabled communications Integration in Visual Studio for form based scripting Central management and auto-deployment of the application Multiple language support ideal for OEM’s

42 Africa – Pretoria Portland Cement – Cement Production

43 MAPS IS NOT AN EVOLUTION – IT’S A REVOLUTION

44 MAPS - MITSUBISHI ADROIT PROCESS SUITE What is MAPS? MAPS is a collaboration between Adroit Technologies and Mitsubishi focused around offering an integrated PLC/SCADA programming and management tool. The result is an integrated life-cycle management solution to the automation industry.

45 MAPS FEATURES Benefits from using this product Drawings, documentation and changes made are kept synchronized and up to date Built in.NET the final solution offers web- enabled capacity Uses ISA 88/95 Standards and pre-defined IEC Function Blocks Single point of configuration On-going life cycle management Automatically generated PLC and SCADA projects Automatically generated reports Automatically generated management screens

46 MAPS SCADA functionality delivered with MAPS All tags associated with FB’s All mimics in structured format containing selected graphic objects. Logging, Alarming and Trending set-up using templates The ability to add custom mimics in the same structured hierarchy Each graphic object has associated faceplates to deliver further management capability

47 Fully integrated SCADA, PLC solution based on the well proven Mitsubishi PLC and Adroit SCADA system CO-ORDINATED PLC FB’s AND SCADA GRAPHICS Standard faceplate Setup Alarms & Events Trends CO-ORDINATED PLC FB’s AND SCADA GRAPHICS Standard faceplate Setup Alarms & Events Trends Auto Generate all Graphics and Faceplates for Control, Alarming, Simulation and Maintenance

48 Focus on cost reduction and return on investment (ROI) Excel based import & export assistant – included as standard in MAPS to reduce design costs by up to 30%

49 Fully integrated SCADA, PLC solution based on the well proven Mitsubishi PLC and Adroit SCADA system Auto Generate all the PLC Function Blocks, SCADA database and PLC-SCADA Communication

50 Fully integrated SCADA, PLC solution based on the well proven Mitsubishi PLC and Adroit SCADA system Auto Generate all Graphics, Navigation and Faceplates for Control, Alarming, Simulation and Maintenance

51 Diagnostic features in MAPS

52 Integrated diagnostics and maintenance tools Auto Generate Diagnostics and Access to PLC code from MAPS Designer

53 Integrated diagnostics and maintenance tools Launch PLC diagnostics from MAPS Designer

54 Reporting and Documentation in MAPS

55 Reporting and Documentation - Project Report All reports fully customisable

56 Reporting and Documentation – PLC and IO report

57 Adroit Alarm Management and Analysis - AMA

58 AMA (Alarm Management and Analysis) Benefits from using this product Improved Productivity Improved Performance Better Decision Making around Asset Management Distinguish between Alarms and Events All reports based on ISA 18.02, EEMUA 191 Ease of Use

59 Alarm System Terminology An Alarm is an event to which an operator must react, respond and acknowledge. An Alarm System is there to prevent, or at least minimize, physical and economic loss through operator intervention in response to the condition that was alarmed on any given process. Secondly, an Alarm System should provide and alarm and event log.

60 Current Problems Alarm flooding during plant upset Too many standing alarms – accepted as ‘normal’ Too many ‘high’ priority alarms Lack of real information to support decision making

61 Consequences Operators presented with too many alarms may overlook an important indicator of an abnormal situation, or be so overwhelmed as to unnecessarily trip the unit as a safety measure instead of trying to decipher the information being conveyed. Both scenarios can significantly impact the safety of plant personnel and the efficiency of plant operations.

62 Benefits of using AMA Measure and improve Alarm System Performance Analyse historical alarms – Highlight unwanted / unnecessary alarms – Highlight problem areas in the plant Analyse alarms and associated process variables Monitor operator alarm interaction Valuable part of an alarm management strategy

63 Adroit Alarm Management Agent Licensed component of an Adroit agent server Route new and existing Adroit alarms to a SQL database Categorise alarms Assign associated process values for alarms Set performance KPI targets Database housekeeping

64 Configure pre-defined Reasons for operator input on specified alarms Link documents to alarms (e.g. SOPs) Multiple Adroit agent servers can connect to a single Alarm Management database Bulk configuration with Excel import / export Adroit Alarm Management Agent

65 Adroit Alarming to improve performance Create custom alarm types Suppress nuisance alarms – Alarm delays – Conditional alarming Alarm inhibiting Alarm prioritisation

66 Alarm Report Features Reports are Web based – no client side installs Report drill through from summaries to detail Help documentation available on reports Open technology platform for users to create custom reports Report Builder for report development

67 Alarm Report Features Export reports to Excel, Word or PDF Report scheduling (not with SQL Express) Report Printing Microsoft Active Directory Security

68 Alarm System Performance Alarm System Performance dashboard Performance comparison between periods

69 Alarm Analysis Bad Actors – By alarm type – By category – Intermittent alarms – Stale alarms – Most frequent alarm Alarm Types Alarm Categories

70 Process variables can be associated to an alarm Reasons and sub-reasons can be captured against alarms Associated Process Values and Reasons Associated process value when incident occurred Icon shows Reasons and Notes for alarm with drill through Tooltip shows details

71 Operator Performance Alarms acknowledged in time List alarms not acknowledged in time Acknowledged incidents per hour

72 Alarm System Performance Dashboard

73 Performance Comparison Report

74 Bad Actors Report

75 Alarm Category Report

76 Alarm Type Report

77 Reasons and Notes Analysis Reasons and Notes Analysis

78 Incident Detail Report Incident Detail Report

79 Reporting and Analysis of SCADA data made easy Reporting and Analysis of SCADA data made easy

80 Challenges with SCADA / PLC Data Unstructured with no business context Data requires processing Huge amounts of data to manage Difficult to extract, process and present the data in reports Difficult to analyse

81 Challenges – Relational database Relational design is very specific to each reporting solution SQL skills required to design the database Data insertion is more complex Must understand relationships to retrieve data

82 Adroit SCADA Intelligence (ASI) ASI is data warehousing system which collects and processes data from disparate data sources and makes the resulting information available on a common platform to enable decision making.

83 SCADA Intelligence Architecture

84 ISA 88/95 EnterpriseEnterprise SiteSite AreaArea Process Cell UnitUnit Production Unit UnitUnit Production Line Work Cell Storage Zone Storage Unit Batch Production Work Centres Work Units Continuous Production Discrete Production Storage or Movement Equipment Module Control Module

85 ASI Manager – System Configuration

86 Analog Compliance Define Limits – Control & – Specification Compliance Summaries – % In Control – % In Specification Drive exception based reports

87 Analysis – using Microsoft Excel

88 Machine Availability Scorecard

89 Production Summary Report

90 Production Summary

91 Production Summary - Conveyor Inline Scale

92 Conveyors Production Dashboard

93 Conveyor Daily Production Report

94 Conveyors Utilisation and Loading Efficiency Dashboard

95 Environmental – Airflow Dashboard

96 Environmental - Air Quality Scorecard

97 ASIREPORTS FOR POWER ASI REPORTS FOR POWER

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100 Cost Benefit Analysis of ASI

101 Report Implementation Challenges Difficult to scope report requirements Difficult to quote on reporting solutions Databases require on-going maintenance The system must be able to grow with changing user requirements

102 TRADITIONAL REPORTING SOLUTION Software SQL 2008 R2 Standard Edition (5 CALS) Engineering User Requirement Specification Database design and development System and Tag Configuration Report Development Database Integrity tests Report Integrity tests On-site installation Final Documentation Total Cost

103 SCADA INTELLIGENCE – CUSTOM REPORTS Software Adroit SCADA Intelligence (150 Items) SQL 2008 R2 Ent. Runtime Edition (5 CALS) Engineering User Requirement Specification Database design and development - System and Tag Configuration Report Development Database Integrity tests - Report Integrity tests On-site installation Final Documentation Total Cost

104 SCADA INTELLIGENCE – REPORT PACKS Software Adroit SCADA Intelligence (150 Items) SQL 2008 R2 Ent. Runtime Edition (5 CALS) Engineering User Requirement Specification - Database design and development - System and Tag Configuration Report Development - Database Integrity tests - Report Integrity tests On-site installation Final Documentation Total Cost

105 FOR ALL YOUR INDUSTRY AND BUSINESS NEEDS


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