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Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 1 of 33 Savings and Expertise for your plant ALL IN ONE SOLUTION.

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Presentation on theme: "Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 1 of 33 Savings and Expertise for your plant ALL IN ONE SOLUTION."— Presentation transcript:

1 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 1 of 33 Savings and Expertise for your plant ALL IN ONE SOLUTION FOR THE PROCESS INDUSTRY

2 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Discover a new level of Data Safety for Automation Technology in line with ISO 900x and FDA 21 CFR 11 Discover a new level of Data Safety for Automation Technology Version Control Smart Compare History Audit-Trail Archiving Check-In/Out Access Control e-Signature Autom.Backups email Report Reporting

3 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 3 of 33 Consistent data management - was never as important as it is today Consistent data management Problem Planning, maintenance production: vital data is changing all the time! It doesn‘t matter whether you produce cars, drinks or pharmaceutical products Reasons for changes: Product mods., bug fixes cycle time optim., safety measures, “botched mods.“... The problem

4 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 4 of 33 Risk assessment for data management: How likely is it that something will go wrong? (FMEA = Failure Mode and Effect Analysis) How serious would the consequences be? How often does the risk arise? How many people could be affected? How much product could be affected? What are the financial implications? Are the effects immediate or chronic (long term)? What does the law require? Risk assessment for data management Risks

5 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 5 of 33 Risks to be controlled and prevented Risks to be controlled and prevented: Are the correct software releases operating the production? Do software changes effect quality and safety? Can unauthorised software modifications be detected? Are all systems software secured and accessible? Is there control over data access and handling? Can a replaced device be restored in acceptable time? and, and...... Risks

6 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 6 of 33 Filing on HDs and server Backup on CD, DVD (monthly, weekly)? LAN integration of PCs and workstations LAN enabled (Softnet TM ) programming software Formal work instructions and procedures.... and your actions? Which measures have been taken? Reality Which measures have been taken? Reality

7 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 7 of 33 Have you gained control? Have you gained control?... Reality

8 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 8 of 33.... or does this seem familiar? Where is the correct version? What exactly has been changed and why? Who has overwritten my changes on the server? What software version is our system really using at present? Why is it that nobody knows the answer...!!! …. and now? Or does this seem familiar? Reality

9 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 9 of 33 Enormous efforts, poor quality, lots of risks! Action must be taken! The current situation? Reality

10 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 10 of 33 Server based, central project data storage with user and access management Copy management between workstations and server Automated program editor operations Version control and archiving Change management & documentation Change history, reporting and audit trail The requirements Requirements The requirements: Requirements

11 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 11 of 33 Scheduled automatic backup of controller and device programs, including change detection Automatic change notification via e-mail Efficient and speedy “disaster recovery” Documented change process in line with ISO 900x and FDA 21 CFR 11 Proven solution with reference sites The requirements The requirements: Requirements

12 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 12 of 33 PLC / PCSCADA / HMI / ROBOTS FIELD DEVICES AND DRIVESFILES / DOCUMENTS Indramat SEW Lenze Leutze Datalogic etc..bin,.xls,.exe,.ppt,.txt,.mdb,.doc E-CAD Specifications etc. „A well designed concept can manage the data of any application“ The type of data to be managed? The type of data to be managed: Requirements Siemens Rockwell Schneider (Concept, Unity*) 3S CoDeSys TwinCAT NC, CNC, DNC (840D…) usw. WinCC, ProTool, PCS 7 InTouch Citect Ghost Images ABB, KUKA FANUC, ADEPT usw.

13 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 13 of 33 Vital data totally under control! Vital data under total control! Solution Version Control Smart Compare History Audit-Trail Archiving Check-In/Out Access Control e-Signature Autom.Backups email Report Reporting

14 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 14 of 33 A closed loop control for data flow Work process A closed loop control for data flow: - developed from practical experience - Archive Server Workstations Devices Solution

15 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 15 of 33 Eindeutige Datenablage Work bench: Commander Easy-Mode Easy to use with the Commander Easy Mode Project components, including all versions Instant access to change history Filing order and structure as required Direct overview: Solution

16 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 16 of 33 Search function for the project tree and master data Overview of all components which are „under construction“ Indication of the PG- and AG- Actuality Backup- and Restoring on push of a button Eindeutige Datenablage Transparency and functionality: Work bench: Commander Power Mode Solution

17 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 17 of 33 Detailed changes - S7 Version control Locating all changes by using „Smart Compare“ Additional commenting features Complete version control: Solution S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell

18 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 18 of 33 Detailed changes - S7 Version control Locating all changes by using „Smart Compare“ Additional commenting features Complete version control: Solution S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell

19 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 19 of 33 Detaillierte Unterschiede - S7 Detaillierte Darstellung aller Änderungen Zusätzliche Kommentierung Eindeutige Versionierung: S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell Solution Version control

20 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 20 of 33 Detailed changes - WinCC Version control Solution Locating all changes by using „Smart Compare“ Additional commenting features Complete version control: S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell

21 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 21 of 33 Detaillierte Unterschiede – PCS 7 Locating all changes by using „Smart Compare“ (SFC Smart Compare) Complete version control: Version control S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell Solution

22 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 22 of 33 Detaillierte Unterschiede – PCS 7 Locating all changes by using „Smart Compare“ (CFC Smart Compare) Complete version control: Version control S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell Solution

23 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 23 of 33 Detailed changes - InTouch Version control Solution Locating all changes by using „Smart Compare“ Additional commenting features Complete version control: S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell

24 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 24 of 33 Detaillierte Unterschiede - Schneider Locating all changes by using „Smart Compare“ Additional commenting features Complete version control: Version control S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell Solution

25 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 25 of 33 Detaillierte Unterschiede - Citect Locating all changes by using „Smart Compare“ Additional commenting features Complete version control: Version control S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell Solution

26 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 26 of 33 Detailed changes - Word Version control Solution Locating all changes by using „Smart Compare“ Additional commenting features Complete version control: S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell

27 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 27 of 33 Detailed changes - KUKA Version control Solution Locating all changes by using „Smart Compare“ Additional commenting features Complete version control: S7 WinCC InTouch Citect Word... and more Schneider PCS 7 KUKA Codesys TwinCat Rockwell

28 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 28 of 33 Electronic change records – audit trail „Smart Compare“ between any two versions Components history History Audit-Trail Component history Solution

29 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 29 of 33 Central data vault Archiving User administration with account policies Automated file and directory management of all copying procedures (check-in/ -out) Central data vault Solution

30 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 30 of 33 Access control e-signature Unique user administration and management Electronic signature of specific actions User security policy Solution

31 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 31 of 33 Release Procedure Release procedure according to the four-eye-principle for new versions: Electronic Signature Escalation Management Deputy Regulation Email Notification Audit Trail for all actions Release procedure - Workflow Sicherheitsrichtlinien für Benutzer Solution

32 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 32 of 33 Automated Backups Automated backups Automated, scheduled device data backup via LAN (device upload via PLC-Saver) Backup of PLC programs (including Soft-PLC), SCADA or HMI, robot controllers, NC, etc. Backup of recipes, setpoint values and parameters (for S7: according to selected words or variables) Backup of any files via shared network resource or FTP Change detection between backup and archived version Backup and change report via email Support of manual program backups for non LAN accessible devices Solution

33 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 33 of 33 Automated change report Change report via email Automated change report: Email report “Smart Compare” of any change Solution

34 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 34 of 33 Audit trail of all activities Predefined and user defined selections and filtering Time-stamped to local- and UTC time Print functions and export to CSV-file Project State and reporting Audit-Trail Reporting ProjectState and Reporting Solution

35 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 35 of 33 Highlights of VersionWorks ® Highlights Archiving of program- and data files on a server with secure user-, access- and copy management Support of all PC based data types Version control and archiving Change history and audit trail Scheduled automated backup of controller and device programs including change detection Automated change notification via e-mail Efficient and speedy “Disaster recovery” Documented change process and audit trail in line with ISO 900x and FDA 21 CFR 11 Proven solution with reference sites: 170 companies approximately 2000 user administer approximately 20.000 devices Highlights Highlights of VersionWorks ®

36 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 36 of 33 What do we gain by this? Benefits What do we gain by this?

37 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 37 of 33 Quality improvement due to VersionWorks ® Benefits Quality improvement due to VersionWorks ® Complete version control and archiving of all data and software releases as a foundation for “disaster recovery” Exact reproducable production conditions Association and traceability of software releases and product batches Secure user and access administration Electronic signature for all relevant actions Documented change process and audit trail in line with ISO 900x and FDA 21 CFR 11 Automated change check and e-mail reporting Benefits

38 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 38 of 33 Cost reduction due to VersionWorks ® Benefits Cost reduction due to VersionWorks ® Reduction of production down time Prevention of down time and bad product, due to accidentally activated old software Prevention of financial loss, due to loss of vital data Prevention of loss of know-how, due to personnel changes/movement Quick training of new personnel Time saving for the searching of valid Software releases Extreme improvement of daily procedures and routines Short amortization time (ROI) Benefits

39 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 39 of 33 Referenzen - Automobilindustrie References DaimlerChrysler Rastatt, Wörth, Mannheim Audi Ingolstadt BMW Dingolfing BMW Landshut, Leipzig BMW Regensburg BMW München DaimlerChrysler Berlin, Bremen DaimlerChrysler Germersheim DaimlerChrysler Mettingen Automotive Industry Ford Köln Volkswagen Brüssel (BELGIEN) Volkswagen Hannover, Braunschweig Volkswagen Wolfsburg FAW-VW Changchun (CHINA) Automotive Associated Industries Behr Mühlacker Brose Coburg Continental Teves Frankfurt Continental Teves Mechelen (BELGIEN) Continental Teves Culpeper (USA) Continental Teves Morganton (USA) Corning Kaiserslautern KS Aluminium Neckarsulm LuK Bühl Mann + Hummel Marklkofen DaimlerChrysler Sindelfingen Shanghai GM Shanghai (China)

40 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 40 of 33 References – Food Beverage/Parma References Bavaria Lieshout (HOLLAND) Beck’s Bremen Carlsberg Northampton (UK) Danone Ochsenfurt Indag Eppelheim Krombacher Kreuztal Langnese-Iglo Reken Molkerei Alois Müller Fischach Food and Beverage Industry Nestlé Hamburg-Wandsbek Nestlé Biessenhofen Nordwest Getränke Soest TetraPak Glinde Veltins Meschede Wagner Nonnweiler-Braunshausen Warsteiner Warstein Pharmaceutical and Chemical Industry BASF Minden Boehringer Ingelheim Ingelheim Fresenius St. Wendel Merck Gernsheim Novartis Basle (SWITZERLAND) Roche Mannheim Roche Penzberg Salutas Pharma Magdeburg Wacker Chemie Burghausen Wella Weiterstadt

41 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 41 of 33 References - Various References Steel and Metallurgy Industry, Machine builder and various Industries AluNorf Neuss Alstom Birr (SWITZERLAND) Datev Nuremberg Eckart-Werke Velden EKO Stahl Eisenhüttenstadt Forbo Linoleum Assendelft (HOLLAND) Franz Viegener II Großheringen Gebr. Heller Nürtingen Knauf Immingham (UK) Kocher-Plastik Sulzbach-Laufen Miele Gütersloh NECSA Pelindaba (SOUTH AFRICA) Salzgitter Flachstahl Salzgitter SAP St. Leon-Rot Sekurit Saint-Gobain Herzogenrath Schott Rohrglas Mitterteich Schweizer Electronic Schramberg Stihl Waiblingen VA Tech Elin Linz (AUSTRIA) Neumag Saurer Neumünster

42 Problem - Risks - Reality - Requirements - Solution - Highlights - Benefits - References Page 42 of 33 BIConsulting Inc. Miami, USA 9050 Pines Blvd. Suite 480 Pembroke Pines, FL 33024 Tel.: +1 (954) 272-6120 Fax.: +1 (954) 885-6503 E-mail: sales@biconsulting.comsales@biconsulting.com Contact Information BIConsulting C.A. Valencia, Venezuela Centro Comercial Paseo Tarbes Planta Alta, Oficina PA-4 Valencia, Venezuela Tel.: +58 (241) 8242139 Fax.: + 58 (241) 8242139 E-mail: ventas@biconsulting.comventas@biconsulting.com


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