Presentation on theme: "AVANTE HYBRID Battery Dismantling Manual. Precautions for handling the hybrid battery Battery dismantling procedure Turning off the engine Disconnecting."— Presentation transcript:
Precautions for handling the hybrid battery Battery dismantling procedure Turning off the engine Disconnecting the 12V battery terminal Disconnecting the safety plug and connectors Dismantling the hybrid battery Discharging the hybrid battery Wear rubber-insulated gloves. Use insulated tools. Do not have any metal objects in your possession while working. Do not cause any impact on the battery. Do not disassemble the battery without specific equipment. Be sure to discharge the battery to store and transport it safely.
Disconnection of the 12V battery terminal Caution Disconnect the negative terminal of the battery first. If the positive terminal is disconnected first, there is a possibility of electric shock. Disconnect the negative terminal. Unfasten a nut.Negative terminal of the 12V battery 12 3
Remove the rear seat back. Remove the rear seat cushion.Rear seat 12 3 4 Removal of the rear seat Unfasten 2 bolts.
Turning off the safety switch Turn off the safety switch. Remove the safety cover. Safety switch in the ‘ON’ position After turning off the switch, wait 5 minutes for the electric discharge. Safety coverUnfasten a bolt and a nut. 12 456 3
Disconnection of battery connectors (1) Connector / Terminals Disconnect the connector and terminals. Battery mounting frame / Front battery case 1 2 3
Caution Orange colored cables carry high current. Be cautious when working with electric terminals. Disconnection of battery connectors (2) Remove the frame and battery front case(LH). Unfasten 3 nuts.Unfasten 10 bolts. Nuts for fastening the battery case Unfasten nuts and disconnect terminals.High voltage terminals 45 78 6
Removal of trunk trims (1) Open the trunk. Loosen the fasteners.Remove the luggage center trim. Luggage center trim 12 3 4
Removal of trunk trims (2) Luggage side trim(RH) Remove the luggage side trim(RH).Complete removing trunk trims. Remove the luggage side trim(LH). 56 7 8
Detach the inlet cooling duct.Detach the outlet cooling duct. Unfasten 5 nuts.Outlet cooling duct / Inlet cooling duct 12 3 4 Removal of cooling ducts
Dismantling the battery Take the battery out of the trunk. Finish dismantling the battery. Unfasten 3 bolts. Battery case Handle Dismantle the battery. 12 45 3 Caution Be cautious about transportation because a battery weighs about 35kg. Do not cause any impact on the battery.