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3.042 Team Chess Project Update 3/13/07 - IT WORKED
Board Machined Machined in two phases, over two days Fine tip used to tighten corners Design altered to include boarder
Safety Gear Photographic method improved to emphasize our adherence to institute safety standards Should help prevent unfortunate accidents and law suits Cool, heal-protective outfits fit all sizes
Melting Ingots Ingots cut into smaller, more manageable pieces Melted using induction furnace Melted in separate crucible for easier pouring
Bronze Composition % copper % zinc Trace amounts of; Tin Lead Iron Nickel Aluminum Manganese Silicon
Phase Diagram Resting between the alpha and beta phase of the metal, at roughly 40% Zn composition Melting point for this alloy should sit just above 900 C
Ready to Pour
Casting the Pieces Investment mold heat-treated overnight in furnace Investment mold packed with sand to fill cracks and holes Hot metal poured and allowed to cool until no longer glowing
Removal Placed the cooled mold into water to aid in cooling and cracking of investment Struck investment with a small and large hammer Shook pawn tree to loosen debris
Our First Pawn Piece came out relatively smooth for a raw casting Detached from tree and set to polish overnight Good job team!
New Pawn Trees Meant to minimize usage of investment Should help improve mold quality Improved safety
2.008 Metal Casting. Outline Introduction Process Constraints Green Sand Casting Other Processes.
Processing of Powder Metals, Ceramics, Glass & Superconductors.
UNIT -5 Rapid Tooling 1. RAPID TOOLING Rapid Tooling refers to mould cavities that are either directly or indirectly fabricated using Rapid Prototyping.
3-1 Chapter 3 Overview b Several variations to die casting b The variations depend on several factors: Temperature of the metal pump Temperature of the.
Metals Standard Grade Craft & Design. Metals: A definition Metals form the major portion of the Earth’s elements. Metals are categorised as Ferrous or.
0 Casting Prof. Timothy Gutowski 1 Casting since about 4000 BC… Ancient Greece; bronze statue casting circa 450BC Iron works in early Europe, e.g.
UNIT -6 Rapid Tooling 1. Copper polyamide Copper polyamide is a new metal plastic composite designed for short run tooling applications (100 to 400 parts)
MCG Employee Solder Training Course. Session I Agenda Coarse Objectives Terms and Definitions Soldering Tools and Materials Lead Preparation Soldering.
1 Chapter Introduction and Overview of Manufacturing Manufacturing Processes - 2, IE-352 Ahmed M El-Sherbeeny, PhD Fall-2013.
Mustafa Alkhulaitit – Project Manager Gregorio Rios – 3D Modeling Jessica Salazar – 3D Manufacturing.
MIST ELIMINATOR MIST ELIMINATOR INSTALLATION GUIDE For more information, contact CAL-IN USA at (916) CAL-IN Mexico at ( )
© 2009 Harris Products Group Brazing & Soldering.
Basic Electronics- DC Soldering & Circuit Fabrication.
Mixtures and Solutions. What is Matter? Anything that has mass and takes up space or volume.
NAME CLASS HOMEWORK. Collect a range of theme images depending on what images you want on your bag.
HOW TO CREATE A POSTER 101 THERE ARE A NUMBER OF WAYS TO CREATE A POSTER. THERE IS REALLY NO RIGHT WAY AND NO WRONG WAY. POSTER MAKING IS A S MUCH AN ART.
© 2012 Delmar, Cengage Learning Chapter 8 Plasma Arc Cutting.
Die Casting By Jonathan Gordon and Lee. Gravity Die Casting.
EMS1EP Lecture 3 Intro to Soldering Dr. Robert Ross.
METALS Learning Objectives: What is METAL? Different Types of Metals – Ferrous, Non-Ferrous, Alloys Main focus of Ferrous Metals Properties of Metals Characteristics.
The Lean Enterprise Introduction to TPM – Total Productive Maintenance Lean Foundations Continuous Improvement Training Lean Foundations Continuous Improvement.
Life as a silversmith Authors title: experiencing the life of a silversmith in the 1700 and 1800 hundreds. BY: William, Elizabeth, and Juliet.
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© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only Publisher The Goodheart-Willcox Co., Inc. Tinley Park, Illinois.
Woodharbor Doors & Cabinetry is a registered provider with the American Institute of Architects Continuing Education Systems. Credit earned on completion.
ELC Graphics Units 1 Health & Safety in the Graphics Technology Room when making a business card Name:
How To Catch A Swarm Using Buckets. Take 2 plastic buckets and cut a large matching hole in the bottom of each. Using screen wire, preferably 1/8 hardware.
BASIC HAND SOLDERING MULTICORE SOLDER most common type for hand soldering has a composition of Tin (Sn60) and Lead (Pb40), with a diameter of 0.71 mm most.
Manufacturing processes 2 Sir Hassan Fareed sb Group No Iftikhar Ul Hassan Shah Bme Faisal Saud Bme Shehbaz Ayoub Bme
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