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Please click on our logo or any link in this presentation to be redirected to our website & email. Thank You! 17A Marlen Drive  H amilton, NJ 08691 

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Presentation on theme: "Please click on our logo or any link in this presentation to be redirected to our website & email. Thank You! 17A Marlen Drive  H amilton, NJ 08691 "— Presentation transcript:

1 Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! 17A Marlen Drive  H amilton, NJ  U SA Tel: (609)  F ax: (609)

2 Introduction  Product : Crystalline Ammonium Nitrate  Max. Capacity:40 MTPD  Basic Licenser:Sumitomo (Japan)  Year of Startup:October 20, 1979  Year of Shutdown:September 3, 2005  Spare Parts:Large Quantity Available  Documentation:Complete / Available

3 Design Conditions Product Ammonium Nitrate (NH 4 HNO 3 )  99.5 wt % min. Water  0.15 wt % max. Residue  0.03 wt % max. Sieve Analysis + 40 Mesh -150 Mesh  5 wt % max.  15 ~ 35 wt %

4 Raw Material and Chemicals Ammonium Nitrate Solution Composition  Ammonium Nitrate  Residue Pressure Temperature  95 wt % min  0.03 wt % max.  3 kg/cm 3  149° C Surface Active Agent Trademark Manufacturer  Cation SA  Nippon Oils & Fats Co. Ltd. Anti-caking Agent Trademark Manufacturer  Palmitic Acid “NAA-171”, Amine “ABT-F”  Nippon Oils & Fats Co. Ltd. Liquid Ammonia Pressure Temperature  14.1 kg/cm 3  26.7° C Design Conditions

5 Utilities Steam Pressure Temperature  10 kg/cm 3 g min.  183° C min. Cooling Water Pressure Temperature  3.7 kg/cm 3 g  30° C Process Water Pressure Quality  1.8 kg/cm 3 g  Steam condensate over 80° C free from chlorine Electrical Design Motors less than 0.2kw Motors 0.2kw - 149k Motors 150kw & above  220V, 1 phase, 60Hz  460V, 3 phase, 60Hz  6600V, 3 phase, 60Hz 110V 1Ph 60Hz for Control Power Only

6 Plant Equipment Mothballing in Progress NH 3 System  Boxed after N 2 gas injection C.W. System  Circulating Dryer & Cooler  Coating Anti-Rust Agent (Paraffin Oil)

7 Plant Equipment Equipment Replaced Packing Tower ( )  Anti-Air Pollution Project (August 1998)

8 Equipment List NOITEMDESCRIPTIONCONTENTS MATERIAL MOTOR (kw) CASINGIMPELLERSHAFT 135-P-102Scrubber Circulation Pump5% AN SolutionSCS13 SUS P-103Brine Circulation PumpBrine SolutionFC25 S45C P-107A/BPacking Tower Cir’ PumpAN SolutionSUS B-102Cooling Air FanAirSS41 S48C B-103Exhaust Air FanAN DustSUS304L A-101AgitatorSAA SolutionBlade: SUS304SUS A-105AgitatorAN Recycle Sol.Blade: SUS304SUS CR-101CrystallizerANSUS304SUS304 Lined S25C SP-101AN ConditionerANSUS304SUS304 Lined S25C SP-102AN DryerANSS SP-103AN Cooler 1ANSS41S25C SP-104AN Cooler 2ANSS41S25C SP-105AN Cooler 3ANSS41S25C V-102Cooler Feed ConveyerANSUS304Bucket: SUS304Chain: SUS V-103Hopper Feed ConveyerANSUS304Chain: SUS S-101AN ScreenANSUS304Screen: SUS304SF V-104Product Transfer ConveyorANFrame: SS41Slat: PP BF-101Weighing ScaleANChute: SUS304Body: SS Rotating Equipment

9 Equipment List NOITEMDESCRIPTIONCONTENTSCAPACITY SIZE (mm) (ID X L) MATERIAL MAINACCESSORY Tank for density meterAN Solution0.029 m 3 165ID X 1550LSUS304STPG Head tank for feed to SP-101AN Solution0.049 m ID X 1000HSUS304SS Measuring tank for feedNH m 3 300ID X 300HSUS304SS NH 3 Mist Separator for E-103Air, H 2 O0.35 m 3 300ID X 400HSS H 2 O Mist Separator for E-103AN Solution0.4 m 3 600ID X 1200HSS Packing TowerAN Solution, HN Am 3 / min1070ID X 5390HSUS304L HopperAN1700ID X 1400HSUS TK-101AN off spec. tankAN, Steam0.79 m ID X 1000HSUS TK-102Dissolving tank for oversize ANAN, Steam0.79 m ID X 1000HSUS TK-103Cyclone Bottom tankAN Sol., Steam, Water0.79 m ID X 1000HSUS TK-107Brine tankBrine Solution (K 2 C0 3 )30 m ID X 1700HSS TK-108SAA Dissolving tankSAA0.31 m 3 700ID X 800HSUS TK-109SAA Head tankSAA410ID X 405HSUS304SS TK-110ACA Melting tankACA0.06 m 3 400ID X 500HSUS TK-111ACA Head tankPalmitic acid, Amine0.03 m 3 300ID X 415HSUS Stationary Equipment

10 Equipment List NOITEMDESCRIPTIONCONTENTSCAPACITY SIZE (mm) (ID X L) MATERIAL MAINACCESSORY 1635-TK-112C. Water tankC. Water 1735-E-102Brine CoolerNH 3 / K 2 CO 3 40 m 2 Tube: 31.8”OD Tube: C.S. Shell: C.S E-103Air CoolerAir, NH 3 Tube: 2”OD * 16’L Shell: 22”OD Tube: C.S. Shell: C.S E-104NH 3 Super HeaterNH 3 Vapor Tube: C.S. Shell: C.S E-106Air Super HeaterAir Tube: C.S. Shell: C.S F-103Air FilterAir0.9 m 2 SS SP-106ScrubberWaterSUS304L 2. Stationary Equipment cont.

11 Process Flow Diagram

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14 Contact Information MICHAEL JOACHIM VP GLOBAL PLANT SALES Tele: (direct) Mobile:


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