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Zeochem Molecular Sieves The Right Choice For Air Prepurification Zeochem Z10-02.

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Presentation on theme: "Zeochem Molecular Sieves The Right Choice For Air Prepurification Zeochem Z10-02."— Presentation transcript:

1 Zeochem Molecular Sieves The Right Choice For Air Prepurification Zeochem Z10-02

2 Zeochem Molecular Sieves The Right Choice For Air Separation Units Messer ASU in Duisburg/Ger (115 tons MS) Messer ASU in Gelsenkirchen/Ger (115 tons MS)

3 Zeochem Z10-02 Air Prepurification Grade High static CO 2 Capacity High dynamic CO 2 Capacity Fast Adsorption and Desorption Kinetic High Density High Crush Strength Low Attrition Exceptional Hydrothermal Stability

4 Zeochem Z10-02 Air Prepurification Grade High Static CO 2 Capacity at Low Partial Pressure CO2 capacity higher than leading competitors especially at low partial pressures Exceptional consistency from lot to lot

5 Zeochem Z10-02 Air Prepurification Grade – CO 2 Adsorption Statistics in 1999

6 Zeochem Z10-02 Air Prepurification Grade–CO 2 Adsorption Statistics in 2001/2002

7 Zeochem Z10-02 Comparison of CO 2 Adsorption on 13X Types

8 Zeochem Z10-02EP A New Generation Product For APP and PSA O 2 Applications

9 Zeochem Z10-02 CO 2 Breakthrough Time -Test tubes: 30.5 mm diameter/400 mm bed height -Approx. 200 g molecular sieve -Temperature: 25°C -Operating Pressure: 6 bar absolute -Test gas: 450 ppm CO 2 in 2400 Nl/h nitrogen -Breakthrough time: minutes to 5 ppm CO 2 at outlet

10 Zeochem Z10-02 CO 2 Breakthrough Time

11 Zeochem Z10-02 Density Advantage Density of Z10-02 is higher giving more capacity per unit volume in existing plants Z10-02 density = 660 kg / cu meter Competitive density = 615 kg / cu meter Advantage = 7.3 %

12 Zeochem Z10-02 Competitor 1/8" Pellets, Zeochem mm Beads Zeochem 1.6 – 2.6 mm Beads, Competitor 1/16" Pellets

13 Zeochem Z10-02 Air Prepurification Grade Crush Strength –Physical strength of bead/extrudate under compressive stress –Test measures the force required to crush beads/extrudates –Simulates the compressive forces acting on the material in service –All Z10-02 manufacturing lots are tested for crush strength to ensure long life in the field

14 Zeochem Z10-02 Air Prepurification Grade Crush Strength Zeochem’s proprietary bead forming and calcination processes yield exceptionally high crush strength, typically in excess of 2.5 kp for 1.6 – 2.6 mm beads Spherical beads give a higher packed bed crush strength than comparable extrudates, since compressive forces are distributed more evenly Spherical beads have no sharp edges (cylindrical extrudates do) which can easily break off

15 Zeochem Z10-02 Air Prepurification Grade Attrition –Tendency for material from bead/extrudate to attrit from friction against other beads or surfaces –Test measures the amount of fines produced by attrition –Simulates the movement of beads/extrudates against each other during thermal swings –All Z10-02 manufacturing lots are tested for attrition strength to ensure long life in the field

16 Zeochem Z10-02 Air Prepurification Grade Attrition % material lost as fines* Zeochem Z – 2.6 mm bead0.05 Competitor 1/16" extrudate0.20 In Zeochem standard attrition test (method Si5/45)

17 Zeochem Z10-02 Air Prepurification Grade Hydrothermal Stability –Ability of the material to maintain high adsorption capacity after exposure to high heat and humidity –Test measures the retained capacity after accelerated aging in a hot, humid environment –Simulates the loss in crystallinity resulting from thermal regeneration cycles to which the material is exposed in operation –Z10-02 manufacturing runs are tested for hydrothermal stability to ensure long life in the field

18 Zeochem Z10-02 Product Analysis Kinetics Dust CO 2 Capacity Crush CO 2 Breakthrough

19 Zeochem Z10-02 Air Prepurification Grade – Product Analysis X-Ray powder diffraction elemental analysis scanning electron microscopy kinetic measurement [CO 2 breakthrough time on TGA ] hydrothermal stability test bulk density [g/l] on the CoA under- and oversize [max. 5 %] on the CoA attrition [%] on the CoA crush strength [kp] on the CoA residual water [%] on the CoA CO 2 adsorption [%] on the CoA

20 Zeochem Z10-02 Air Prepurification Grade – References Air Liquide - Paris France Air Liquide - Houston USA Air Liquide - Western Australia Air Liquide - Canada AGA – Sweden Hydrogas - Norway Air Products – USA, England, Germany, S. Africa, Holland Carburos Metallicos, Spain GAS, S. Arabia Amoco - USA Carbagas - Switzerland Asarco - USA Canadien Liquide Air - Canada Arco – USA PEMEX – Mexico Tecno Project – Italy Socsil – Singapore Kroman Celik – Turkey Messer Griesheim – Germany NFL – India Jindal Strips India

21 Zeochem Z10-02 Air Prepurification Grade – Big ASU Units Air Liquide, F IPG,Exxon Mobil, Singapore93'600 kg Sibelius, Belgium93'600 kg Antwerp, Belgium93'600 kg Angang, China92'000 kg BLNG, Bintulu, Malysia 128'280 kg Air Products, UK Rustenburg, S. Africa28'000 kg Carburus Metallicos, Spain35'000 kg GAS, Sabic, S. Arabia48'000 kg Messer Griesheim, Ger Duisburg, Germany116'000 kg Gelsenkirchen, Germany116'000 kg


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