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Air Finned Heat Exchanger for Mechanical Seal EXPERT ENGINEERING – MUMBAI, INDIA Air Finned Heat Exchanger for Mechanical Seals - having immense potential.

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Presentation on theme: "Air Finned Heat Exchanger for Mechanical Seal EXPERT ENGINEERING – MUMBAI, INDIA Air Finned Heat Exchanger for Mechanical Seals - having immense potential."— Presentation transcript:

1 Air Finned Heat Exchanger for Mechanical Seal EXPERT ENGINEERING – MUMBAI, INDIA Air Finned Heat Exchanger for Mechanical Seals - having immense potential of money saving and enhancing MTBF of rotating assets of any industry plus Mechanical seal manufacturing and reconditioning plus testing in API Seal tester for ensuring long trouble free life. Kindly pass on the PPT file to your technical department to rip the benefit of our tech innovation.

2 Introduction Things to be discussed: Objective Standard Water Coolers Standard Air Fin Coolers What is Enhanced Air Finned Cooler Basic Concept Shandilya Enhanced Air Fin Cooler Advantage over Standard Water Cooled Heat Exchanger Applications

3 Objective To describe some of our activities in the area of Air Finned Cooler technology. To demonstrate that water cooling can be replaced by air cooling Water Air

4 Standard Water Cooler

5 Water Cooled Heat Exchanger WATER COOLING – DISADVANTAGES SCALING Heat Transfer Poor. Scale Should Be Removed Periodically. The Material Becomes Weak In Scale Removing Process. Cost Of Scale Removal. Cost Of Shut Down. Cost Of Water Cost Of Recirculation Of Water

6 Standard Air Fin Cooler

7 Enhanced Air Fin Cooler

8

9 Basic Concept Condenser Fins Working Fluid Vapour Evaporator

10 Working of Enhanced Air Finned Cooler. It is filled with a liquid (the thermal transfer medium) appropriate to temperature of application. The working fluid evaporates extracting heat from the process liquid Vapour moves towards fin side of the tube wherein it dissipates heat to the ambient and condenses. The condensed liquid comes back to the bottom portion. The cycle repeats,

11 What is Enhanced Air Finned Cooler ? Sealed Chamber wherein a working Substance Evaporates and Condenses. Passive device (No Moving Parts). Extremely high, effective thermal conductivity (as much as 1,000 times that of Cu).

12 TEMPERATURE UP TO 200degC Model: SEAFC30

13 TEMPERATURE degC Model: SEAFC60

14 TEMPERATURE ABOVE 280degC SEAFC90

15 Advantage over Standard Water Cooled Hear Exchanger Standard Heat Exchanger Enhanced Air Finned Cooler Cost of water is to be born all the time when the heat exchanger is on; the cost of water at the rate of Rs. 5/- per cubic meter is Rs /- (approx) per year. No water is required, so its saves the cost of Pumps, Valves and Water for circulation for cooling. Dissolved salts in water get deposited on the outer surface of the tube and reduces thermal conductivity, due to this out-let temperature increases and may cause seal failure also water consumption increases after scale formation. Cooler efficiency remains almost constant. Possibility of seal failure due to temperature rise can be avoided. In coil type Heat Exchanger if the coil is not properly vented circulation stops causing mechanical seal failure. Self-venting, so no circulation required. Scaling/Fouling may create the un-schedule shut down of the pump that causes the production loss. The loss of one Un- Scheduled shut down may be between Rs. 50,000/- to Rs. 1,00,000. No un-scheduled maintenance due to cooler.

16 API Plan-21

17 API PLAN 21

18 API PLAN 21

19 API Plan-23

20 API Plan-23

21 HEAT SOAKED CARBON STEEL ST.BOX

22 HEAT SOAKED STAINLESS STEEL ST.BOX

23 HEAT GENERATED BALANCED SEALS

24 HEAT GENERATED UNBALANCED SEALS

25 Models of Enhanced Air Finned Cooler. Model SEAFC30 suitable for API PLAN 52, API PLAN 53A, API PLAN 53B and API PLAN 53C Model SEAFC30 suitable for API PLAN 23, API PLAN 21 below 200degC. Model SEAFC60 suitable for API PLAN 21 up to 300degC. Model SEAFC90 suitable for API PLAN 21 above 300degC.

26 Data Sheet for Selection of Enhanced Air Fin Cooler Sr. No. ParameterUnit 1.Media (Process Liquid) 2.Process Liquid Temperature°C 3.Specific Gravity of Process Liquid 4.Specific Heat of Process Liquid 5.Seal Size- Inboardmm 6.Seal Size- Outboardmm

27 Data Sheet for Selection of Enhanced Air Fin Cooler Sr. No. ParameterUnit 7.Vapour PressureKg/cm 2 8.Stuffing Box PressureKg/cm 2 9API Plan 10.RPM 11.Barrier / Buffer Fluid 12.Specific Gravity of Barrier Liquid 13.Specific Heat of Barrier Liquid 14.Maximum Ambient Temperature°C

28 Mechanical Seal manufacturing and reconditioning set up We also do reconditioning job of Mechanical Seals & Spares and also we have in-house seal testing arrangement. We have a planning for Mechanical Seals manufacturing & repairs set up Projects around the World with local business associates. Thank you very much for your interest in our Company and our Products.

29 Contact US Expert Engineering An ISO 9001:2008 Certified Company Contact Person: Mr.Farid Palsani Office Address: Shailesh Industrial Complex, Gala No. G4/G16 Near Professional Couriers, Sativali Road, Vasai (E), Thane (India) Mobile: , , Tel: / 9 / Fax: | Website: Contact Person: Mr.Sinha Mobile:


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