Presentation on theme: "Www.imoldtooling.com. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation..."— Presentation transcript:
Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation... …everything we do today and what we plan for tomorrow.
Our Mission: To build the world’s best, high value moulds through the integration of technically superior engineering, manufacturing and planning systems.
We are guided by ISO 9001 procedural standards.
Fully integrated system of automated treatment of information (includes planning,production and quality) CUSTOMER IMOLD ONSITE PRODUCTION DIMENSIONAL CONTROL ENGINNERING (CAD/CAM/CAE ) DESIGN
Flatness and parallelism < 0,01mm Clamping force N Indexing accuracy 4X 90º, < 0,01mm Positioning and repetitive accuracy 0,002mm
ENGINEERING AND DESIGN 3D TECHNOLOGY. Less risk of components conflict. Automatic 2D drawings. Automatic components drawings
ENGINEERING AND DESIGN 3D TECHNOLOGY
CAE – Computer Aided Engineering. Rheological simulation. Thermal evaluation. Part warpage. Fiber direction Reports are produced by experienced and qualified people
Filling Analysis Pressure distribution in cavity Temperature at flow front Shear stress and shear rate in material Frozen layer fraction Clamp force Weld lines Optimization of processing conditions to a certain application Air traps (predictable location) Optimization of feed system layout Optimization of gate(s) location
Cooling Analysis Cooling conditions –Cooling time –Circuit flow rate Circuit coolant temperature Time to cool –Part –Runners Temperature distribution –Part –Runners Cooling layout optimization
Warpage Analysis Visualization of deformed part Total deformation Values of deformation in x, y and z directions Evaluation of causes of warpage –Deflection, differential cooling –Deflection, differential shrinkage –Deflection, orientation effects
STANDARDIZATION All the single components will be standardized if there is a minimum chance to do it. The bottom line - cost effective mould investment, precision and productivity.
INTERCHANGEABILITY Every single component will have a reference and will be produced within a given tolerance. The bottom line - Good identification, total interchange ability and quick assistance.
MEASURING REPORT OF INSERTS AND CAVITIES
- CMM PART PROGRAMS FOR INSPECTION OF PRODUCED PARTS, IN A WIDE RANGE OF LANGUAGES - DEVELOPMENT OF SPC SOFTWARE
AN EXCELLENT MOLD Our moulds are designed using the highest level engineering and manufacturing techniques, shipped on time and ready to perform. We guarantee it!
Our moulds are designed using the highest level engineering and manufacturing techniques, with guide bushes totally self lubricating for ejector plates AN EXCELLENT MOLD
LIFETIME SUPPORT We will support your mould identifying that part you may need – send it to you – and ensure it will fit. We’ll do it for as long as you own the mould!
HOTRUNNERS SYNVENTIVE ( former KONA, EUROTOOL AND DYNISCO ) MOLDMASTERS HUSKY EWIKON GUNTER INCOE DME PSG YUDO … among others
FANUC ROBOT 6 AXES HIGH PRECISION EQUIPMENT CEL OF 3 MAKINO EDM MACHINES WITH FANUC ROBOT
SOFTWARE TOP MOLD MOLDFLOW MASTER CAM WORK NC PROPIETATRY SOFTWARE HP PLOTTER DJ500
Equipments TypeReferenceYearTravel XYZControlToolsRPM Milling M. Center Mikron VCE x 508 x 550HAAS Milling M. Center Mikron VCP x 600 x 550H Milling M. Center Mikron HSM x 450 x 350H robot with 7 palletes Milling M. Center Huron K2 x x 800 x 500Siemens Milling M. Center Huron K x x 800 x 500Siemens Surface Grinding Surf. Grinding x 600 x 550 Surface Grinding Un. Surf. Grinding x 125 x 425 Die Sinking EDM Charmilles Rob. 55P x 400 x 450CharmillesEquip. QCRI Robot (4 pallets and 54 electrodes) Die Sinking EDM MAKINO EDNC 43MR (3x) x 450 x 350MAKINOEDM cel With 6 axes Robot WEDM AGIE CHALLENGE 2eCut x 750 x 250AGIEWith EROWA robot 3D CMM COORD x 600 x 450 VIDEOSIMPLE2005Video measuring microcospe Crane 5 Ton 2001 Crane 8 Ton 2001
2 K MOULDS
AUTOMOTIVE SPEAKER GRILLES
South America Rua Edmundo Doubrawa, (Br101, km 31) Pirabeiraba - Caixa Postal Joinville-SC Brasil tel.: +55 (0) fax: +55 (0) Europe Charneca da Carreira de Água, lt-2 Zona Industrial da Barosa Leiria P.BOX 180 Portugal tel.: fax:
Adriano Caseiro - president phone : mobile phone : fax : Europe
Europe Charneca da Carreira de Água, lt-2 Zona Industrial da Barosa Leiria P.BOX 180 Portugal tel.: fax:
South America Rua Edmundo Doubrawa, (Br101, km 31) Pirabeiraba - Caixa Postal Joinville-SC Brasil tel.: +55 (0) fax: +55 (0)
IMold OnSite™ You will know exactly what is happening with your mould, as it happens through REPORT
; ; LISBOA LEIRIA MADRID NEW YORK – PARIS 7 HOURS BY PLANE NEW YORK – LISBOA 6 HOURS BY PLANE FRANKFURT – LISBOA 3,5 HOURS PARIS - LISBOA 2 HOURS BY PLANE MADRID - LISBOA 1 HOUR BY PLANE LISBOA - LEIRIA 1H 30MIN BY CAR