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Www.imoldtooling.com. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation...

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Presentation on theme: "Www.imoldtooling.com. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation..."— Presentation transcript:

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2 Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation... …everything we do today and what we plan for tomorrow.

3 Our Mission: To build the world’s best, high value moulds through the integration of technically superior engineering, manufacturing and planning systems.

4 We are guided by ISO 9001 procedural standards.

5 Fully integrated system of automated treatment of information (includes planning,production and quality) CUSTOMER IMOLD ONSITE PRODUCTION DIMENSIONAL CONTROL ENGINNERING (CAD/CAM/CAE ) DESIGN

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9 Flatness and parallelism < 0,01mm Clamping force N Indexing accuracy 4X 90º, < 0,01mm Positioning and repetitive accuracy 0,002mm

10 ENGINEERING AND DESIGN 3D TECHNOLOGY. Less risk of components conflict. Automatic 2D drawings. Automatic components drawings

11 ENGINEERING AND DESIGN 3D TECHNOLOGY

12 PACKAGING

13 CAE – Computer Aided Engineering. Rheological simulation. Thermal evaluation. Part warpage. Fiber direction Reports are produced by experienced and qualified people

14 Filling Analysis Pressure distribution in cavity Temperature at flow front Shear stress and shear rate in material Frozen layer fraction Clamp force Weld lines Optimization of processing conditions to a certain application Air traps (predictable location) Optimization of feed system layout Optimization of gate(s) location

15 Cooling Analysis Cooling conditions –Cooling time –Circuit flow rate Circuit coolant temperature Time to cool –Part –Runners Temperature distribution –Part –Runners Cooling layout optimization

16 Warpage Analysis Visualization of deformed part Total deformation Values of deformation in x, y and z directions Evaluation of causes of warpage –Deflection, differential cooling –Deflection, differential shrinkage –Deflection, orientation effects

17 STANDARDIZATION All the single components will be standardized if there is a minimum chance to do it. The bottom line - cost effective mould investment, precision and productivity.

18 STANDARDIZATION

19 INTERCHANGEABILITY Every single component will have a reference and will be produced within a given tolerance. The bottom line - Good identification, total interchange ability and quick assistance.

20 MEASURING REPORT OF INSERTS AND CAVITIES

21 - CMM PART PROGRAMS FOR INSPECTION OF PRODUCED PARTS, IN A WIDE RANGE OF LANGUAGES - DEVELOPMENT OF SPC SOFTWARE

22 AN EXCELLENT MOLD Our moulds are designed using the highest level engineering and manufacturing techniques, shipped on time and ready to perform. We guarantee it!

23 Our moulds are designed using the highest level engineering and manufacturing techniques, with guide bushes totally self lubricating for ejector plates AN EXCELLENT MOLD

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25 TRYOUT REPORT

26 LIFETIME SUPPORT We will support your mould identifying that part you may need – send it to you – and ensure it will fit. We’ll do it for as long as you own the mould!

27 HOTRUNNERS SYNVENTIVE ( former KONA, EUROTOOL AND DYNISCO ) MOLDMASTERS HUSKY EWIKON GUNTER INCOE DME PSG YUDO … among others

28 COMPONENTS DMS DME HASCO RABOURDIN STRACK NORMA FIBRO … among others

29 ADITIONAL SERVICES Mechanical analyses Metal coating Stereolitography Prototypes Heat treatment High quality grinding services Jig boring Texture

30 HSM pallets RPM RPM 1000x600MM HIGH PRECISION EQUIPMENT

31 CHARMILLES ROBOT 54 electrodes 4 pallets 1000X600 HIGH PRECISION EQUIPMENT

32 FANUC ROBOT 6 AXES HIGH PRECISION EQUIPMENT CEL OF 3 MAKINO EDM MACHINES WITH FANUC ROBOT

33 SOFTWARE TOP MOLD MOLDFLOW MASTER CAM WORK NC PROPIETATRY SOFTWARE HP PLOTTER DJ500

34 Equipments TypeReferenceYearTravel XYZControlToolsRPM Milling M. Center Mikron VCE x 508 x 550HAAS Milling M. Center Mikron VCP x 600 x 550H Milling M. Center Mikron HSM x 450 x 350H robot with 7 palletes Milling M. Center Huron K2 x x 800 x 500Siemens Milling M. Center Huron K x x 800 x 500Siemens Surface Grinding Surf. Grinding x 600 x 550 Surface Grinding Un. Surf. Grinding x 125 x 425 Die Sinking EDM Charmilles Rob. 55P x 400 x 450CharmillesEquip. QCRI Robot (4 pallets and 54 electrodes) Die Sinking EDM MAKINO EDNC 43MR (3x) x 450 x 350MAKINOEDM cel With 6 axes Robot WEDM AGIE CHALLENGE 2eCut x 750 x 250AGIEWith EROWA robot 3D CMM COORD x 600 x 450 VIDEOSIMPLE2005Video measuring microcospe Crane 5 Ton 2001 Crane 8 Ton 2001

35 2 K MOULDS

36 METALIC INSERTS

37 MEDICAL

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41 AUTOMOTIVE SPEAKER GRILLES

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44 South America Rua Edmundo Doubrawa, (Br101, km 31) Pirabeiraba - Caixa Postal Joinville-SC Brasil tel.: +55 (0) fax: +55 (0) Europe Charneca da Carreira de Água, lt-2 Zona Industrial da Barosa Leiria P.BOX 180 Portugal tel.: fax:

45 Adriano Caseiro - president phone : mobile phone : fax : Europe

46 Europe Charneca da Carreira de Água, lt-2 Zona Industrial da Barosa Leiria P.BOX 180 Portugal tel.: fax:

47 South America Rua Edmundo Doubrawa, (Br101, km 31) Pirabeiraba - Caixa Postal Joinville-SC Brasil tel.: +55 (0) fax: +55 (0)

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49 IMold OnSite™ You will know exactly what is happening with your mould, as it happens through REPORT

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51 ; ; LISBOA LEIRIA MADRID NEW YORK – PARIS 7 HOURS BY PLANE NEW YORK – LISBOA 6 HOURS BY PLANE FRANKFURT – LISBOA 3,5 HOURS PARIS - LISBOA 2 HOURS BY PLANE MADRID - LISBOA 1 HOUR BY PLANE LISBOA - LEIRIA 1H 30MIN BY CAR

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