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Presentation © Global Closure Systems.

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Presentation on theme: "Presentation © Global Closure Systems."— Presentation transcript:

1 Presentation © Global Closure Systems

2 GCS Overview Owned by PAI Partners (since October 2005)
Turnover of 520 million € (2010) 40 billion closures produced annually 1,400 different product specifications Manufacturing at 25 production sites – 12 Countries: Asia /Americas/ Europe 3,500 employees Mould Production Centres: Germany / Switzerland GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants

3 GCS Our Customers COLGATE-PALMOLIVE GCS Overview GCS Core Values
Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants COLGATE-PALMOLIVE

4 Key Products Trigger pumps: household products
Child Resistant Closures (CRCs) for pharma products GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants Snap hinge, disc and valve closures for fmcg markets. Tamper evident closures for household products Brushes, dosing caps, complex devices for household products. Pouring and dispensing closures for edible oils etc Standard flat TE caps for beverage products Wide mouth and tamper evident closures for foods etc Spirit caps (ROPP / Nref) in metal and plastic.

5 GCS Overview GCS Brands - 6 “brands”: Astra Plastique, Bender,
Massmould, Obrist, UCP Zeller Plastik GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants

6 GCS Our Brands Astra: Child Resistant Closures (CRC) and Tamper Evident (TE) closures for pharmaceutical and industrial markets; TE closures for mineral water and various closures for the food market. GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants Obrist: plastic closure systems and metal crown closures for carbonated and non-carbonated beverages. Massmould: widemouth closures for coffee; sport cap closures for non-carbonated soft-drinks; capsules for coffee / tea dispensing machines; household closures and milk caps. UCP: CRC and TE closures for pharmaceutical and household products, such as ClicLoc® and Mediloc®; Roll On Pilfer Proof (ROPP) aluminium closures and plastic Non Refillable Pilfer Proof (NRPP) fitments for the wines & spirits markets. Bender: plastic closures for carbonated and non-carbonated beverages. Zeller: snap-hinge closures, trigger sprayers and dispensing systems for a variety of personal care, household, food, beverage and industrial applications. Brands include ZelValve™, Zelsnap, Zeldisk.

7 Manufacturing Capability
1,500 injection machines from 35 to 650 T (mono / bi / tri-injection) 1 000 auxiliary machines with multi-parts & high speed assembly capability (up to units/ hour) Decoration capabilities (off-set printing, hot stamping, silk screen, etc…) In-house mould engineering & manufacturing (up to 128 cavities) GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants

8 Asia & Americas Production Locations
Zeller Plastik USA, Inc. Libertyville, IL, USA. Zeller Plastik Shanghai Ltd. Shanghai, China Zeller Plastik Philippines Inc. Manila, Philippines GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants Zeller Plastik México S.A. de C.V. Estado de México, México Obrist (Thailand) Co. Ltd. Samutprakarn, Thailand

9 European Production Locations
UCP Limited Bridge of Allan, UK PET Bottles, Aluminium ROPPs and Anti-Counterfeit Closures for Wine & Spirit Applications Zeller Plastik Deutschland GmbH Zell, Germany Plastic Closures, Triggers and Moulds Zeller Plastik Deutschland GmbH Finnentrop, Germany Plastic Closures GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants Massmould Limited - Luton, UK - Eaton Socon, UK - Flitwick, UK - Milton Keynes, UK Plastic Closures UCP, Zeller Plastik Norwich, UK Plastic Closures Zeller Plastik Rus Moscow, Russia Plastic Bottles & Closures Zeller Plastik Polska Sp.z.o.o. Garwolin, Poland Plastic Bottles & Closures Astra Plastique SAS St. Georges de Reneins, France Plastic Closures Bender GmbH Frankenthal, Germany Beverage Closures Zeller Plastik France SAS Cusset, France Plastic Closures Obrist East Europe SRL Timisoara, Romania Beverage Closures Obrist Iberia SL Torres, Spain Beverage Closures Zeller Plastik España Barcelona, Spain Plastic Closures Obrist Closures Reinach, Switzerland Beverage Moulds and R&D Obrist Italia Srl Voghera, Italy Beverage Closures Zeller Plastik Italia Srl Orio Litta, Italy Plastic Closures

10 Milestones Astra founded in 1938 and acquired by Carnaud in 1986
UCP start up in 1938 (BoA) and (Norwich), owned by Distillers and Owens-Illinois until 1987 when Guinness acquired Distillers and sold to Metalbox Zeller Plastik founded in 1949; in 1971 launched the first world-wide patented hinge closure Obrist starts production in 1963; Crown acquires Obrist in 1984; production started in 1989 in Italy and Germany followed in 1994 by Spanish operations Massmould started up in 1978 and acquired by CarnaudMetalbox in 1989 Zeller Plastik Inc (USA) founded in 1983, followed by France (1986), UK (1986), Thailand (1986), Italy (1987), Philippines (1991), Spain (1991) and Mexico (1992) Carnaud and Metalbox merge to become CMB - CarnaudMetalBox in 1988 CarnaudMetalBox acquires Zeller Plastik in 1993 Crown Cork & Seal (CCS) acquires CarnaudMetal Box in 1996 LBO of Crown’s plastic closures division by PAI Partners in 2005 GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants

11 Timeline 1884: Bender started making cork stoppers in Frankenthal, Germany, 1925: United Closures and Plastics stated life as Kork-n-Seal in London, UK, 1949: Zeller Plastik Koehn Grabner & Co Started trading in Zell, Mosel, Germany……

12 Markets Beverage Food Household Personal Care Pharma Spirits

13 Beverages Still and Carbonated
GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants Still and Carbonated The company introduced the first plastic cap for the beverage industry – TE ring

14 Food Screw on / Snap on / Valved / Hinged / Lined / Printed
GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants

15 Wines & Spirits Range of Non Refillable Pilfer Proof (NRPP) Plastic Closures Range of PET bottles for wines and spirits Production of advanced anti-counterfeiting closures in plastic and aluminium Range of Roll On Pilfer Proof (ROPP) Aluminium closures (sizes from miniature closures for mini-bar and airline sizes to highly decorated long-skirted stelcaps) GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants

16 Pharmaceuticals Clean room operations at Astra Plastique (France)
Long lasting R&D expertise in Pharma custom-made projects GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants

17 Household and Industry
Dosing systems and dispensing caps for Laundry Products, Liquid Detergents, Bleaches and Industrial and Garden Products CRC / Trigger Pumps / Hinged / Valve Closures GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants

18 Personal Care Standard / Custom Solutions for roll-on deodorants (bottles, caps and balls) Standard range of screw / hinged / disc caps for various applications (bi and tri-injection technology) Standard range of caps for tubes (push and screw applications) Production of thin wall jars and bottles in some locations GCS Overview GCS Core Values Locations Organizational Set Up Our Brands Milestones Our Customers Key Products Innovation and NPD Manufact. Excellence Cap Green GCS Objectives Business Development Product Development Markets Beverages Licensees & Joint Vent. Food Household Personal Care Pharma Wines and Spirits Plants

19 Plants

20 Location: Saint Georges de Reneins, France
Markets: pharmaceutical, industrial, beverage & food Products : Child Resistant Closures (CRCs) Tamper Evident (TE) closures Tamper Evident closures for mineral water Closures for food applications, including edible oil

21 Locations: 7 plants Italy, Romania, Spain, Thailand, Philippines, USA (2 plants); Switzerland (moulds) Market: beverage Products: Screw-on beverage closures Tamper Evident (TE) plastic closures Metal crowns for carbonated & non-carbonated beverages

22 Locations: 12 plants China, France, Germany (2 plants), Italy, Mexico, Spain, Philippines, Thailand, Poland, Russia, USA Markets: personal care, household, food & industrial markets Products: Flip-top snap-hinge closures Closures incorporating valve systems Trigger sprayers Dispensing systems ZelValveTM Zelsnap Zeldisk


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