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Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 1 Innovation in Power Plants Dimitry Perel, E O IP Sales, SIL

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Presentation on theme: "Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 1 Innovation in Power Plants Dimitry Perel, E O IP Sales, SIL"— Presentation transcript:

1 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 1 Innovation in Power Plants Dimitry Perel, E O IP Sales, SIL dimitry.perel@siemens.com October 2013

2 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 2 Trends in Gas Power Plants

3 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 3  High efficiency  High availability and reliability  Environmental impact - low emissions level  Fast start up time, high responsiveness  “Peaking” trend Trends in Gas Power Plants

4 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 4 CAPEX  Permitting  Engineering  Main equipment cost  Supplementary systems cost (BOP)  Civil works cost Gas Power Plants – main cost components OPEX  Fuel cost  Scheduled maintenance cost  Routine maintenance cost (water/lube oil etc…)  Outages

5 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 5 Dry Low Emission (DLE) Combustion System

6 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 6 Dry Low Emission (DLE) Combustion System Customer Requirements  Gas turbines with low NO X emissions  Maintaining low carbon monoxide (CO)  Proven and reliable systems  Highly efficient emission reduction  Low cost maintenance Our Solution  Robust and scalable DLE technology  Broad GT range  Pre-mix combustion philosophy Customer Benefits  Low NO X (mostly <15ppm NO X )  Stable emissions of CO  Maintaining stable engine operation  High reliability - minimizing maintenance

7 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 7 Uncomplicated and stable DLE system  Low emissions with gas and liquid fuel  Insensitive to ambient conditions  No moving parts  No need in regular tuning  Rapid load changes allowed

8 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 8 Dual-Fuel 4rd generation DLE Burner

9 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 9 The SGT-800 DLE combustion system capability

10 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 10 CAPEX  Permitting  Engineering  Main equipment cost  BOP cost  Civil works cost DLE - summary OPEX  Fuel cost  Scheduled maintenance cost  Routine maintenance cost (water/lube oil etc…)  Outages

11 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 11 SGT750 Industrial Power Turbine

12 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 12 SGT750 Market Requirements  Gas turbine rated 36MW  Suitable both for PG and MD  High efficiency  High availability and reliability  Low emissions level Our Solution  Siemens DLE combustion system  36MW ISO output with 38.7% el. efficiency  Perfect compatibility both for MD, SC, CC and cogeneration  High reliability and serviceability  TBO 68,000 EOH Customer Benefits  Proven DLE technology - reliable combustion  Highest uptime in class  High power output and high efficiency  Smart service concept - 68,000 hours between major overhauls

13 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 13 Compressor 13 stages Pressure ratio 24 2 variable guide vanes 3 Compressor Bleeds

14 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 14 SGT-750 Inlet and Compressor Borescope ports for each stage Visual access to compressor inlet during operation Electrical starter motor in front of compressor Low-weight inlet plenum on wheels for easy maintenance

15 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 15 8 combustor cans Combustor system

16 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 16 Combustor design Convective combustor cooling Combustor Transition duct

17 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 17 4th generation DLE burner  Combustion air path  Main 2 gas fuel  Main 1 gas fuel  Pilot gas fuel  RPL gas fuel  (Rich Pilot Lean)

18 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 18 Turbine Two-stage air-cooled compressor turbine Two-stage counter-rotating uncooled power turbine Brush seals – fuel-efficient IR-camera access ports – online blade temperature Curvic disk couplings - easy maintenance Retaining stator rings - easy maintenance

19 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 19 Compressor Turbine Turbine blade 1 cooling based on Siemens experience Bolted to compressor rotor Conventional materials Two turbine stages IR camera access to blades 1 & 2 Brush seals

20 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 20 SGT-750 Infra-red camera ports Blade IR camera port A temperature-sensitive camera can measure the temperature pattern of each blade. Example Platform Thermal Barrier Coating (TBC) delamination

21 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 21 SGT-750 Industrial power turbine 2-stage high-speed (6,100 rpm) Power Turbine Compact and efficient Suitable for both power generation and mechanical drive Power turbine inlet guide vane can be set for different ambient conditions Two tilting pad (long life) bearings Two shrouded uncooled blades and honeycomb seals High efficiency diffuser Bolted rotor

22 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 22 Package layout Power generation Foot print Power generation 20,3 x 4,8 m Air intake Auxiliary room GT room Maintenance door Main Gear AC-generator Maintenance crane Exhaust

23 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 23 SGT750 – first unit manufactured

24 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 24 CAPEX  Permitting  Engineering  Main equipment cost  BOP cost  Civil works cost SGT750 - summary OPEX  Fuel cost  Scheduled maintenance cost  Routine maintenance cost (water/lube oil etc…)  Outages

25 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 25 Steam Turbines for Solar Thermal Power Plants

26 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 26 Steam Turbines for Solar Thermal Power Plants Bild 1 Market Requirements  Highest efficiencies to minimize costs for the solar field  Fast startup time to expand power generation period  Designed for daily cycling  High reliability  Easy maintenance Our Solution  Siemens comprehensive steam turbine portfolio for solar thermal power plants from 1,5 to 250 MW  Multi-purpose proven design for any new upcoming project  in non-reheat and reheat solutions  with axial exhaust to save civil work costs Customer Benefits  Highly efficient, short payback of investments  Designed for daily start-up and shutdown without reducing life time  Rapid start-up times  Daily cycling with low minimum load, maximum running hours per day for plants without heat storage

27 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 27 Present thermosolar technologies… Parabolic Trough Stirling Dish Engine Linear Fresnel Type Central Tower Yes: Siemens Steam Turbines No Steam Turbine

28 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 28 The first project since the -80’ies... Nevada Solar 1, Boulder City. Siemens Reheat Steam Turbine SST-700RH PAC date: June 2007 Steam: 90 Bar, 371 °C Nominal output: 74 MWe Max output: 76 MWe

29 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 29 Boulder City solar field under erection

30 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 30 Boulder City, Site erection 2006 Condenser (locally supplied) LP-Turbine Generator Gearbox HP-Turbine Auxiliary systems

31 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 31 Delivery of LP solar steam turbine to Andasol, Spain

32 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 32 Andasol, Spain: The first commercial European CSP project Picture from Early spring 2008 Plant now in operation

33 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 33 Andasol, Spain: The first commercial European CSP project

34 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 34 The Andasol Solar Cycle Heat Transfer Fluid Water Steam Cycle ~380 °C SST-700RH Max 390 °C

35 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 35 An ISCCS - cycle (Integrated Solar Combined Cycle System) Typical design for project Hassi R’Mel in Algeria for Abener (and Kuraymat in Egypt for Iberdrola) Figure by FLAGSOL GmbH 2008 SIEMENS Steam Turbine SST-900 SIEMENS Gas Turbines 2x SGT-800

36 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 36 Siemens steam turbine solution for CSP plants SST-700 HP/LP for Thermosolar Power Plants

37 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 37 Siemens Steam Turbine SST-700 Condenser Generator Gearbox HP Turbine LP Turbine Vacuum pumps Gland steam condenser Hydraulic- & Lubrication oil units

38 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 38 HP Turbine Steam turbine for CSP plants High speed turbine ~8960 rpm for High Efficiency Thermoflexible barrel casing for quick start-up and cool-down Easy assembly and maintenance thanks to barrel design Initially a Marine turbine developed for ship propulsion

39 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 39 LP Turbine Steam turbine for CSP plants Direct Driven 3000 rpm Exhaust Axial connection to condenser Last Stage Blades Three fixed rows of standard blades

40 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 40 Siemens Steam Turbine SST-900 for Central Tower Central Tower non-reheat turbine: Single casing Steam Turbine type SST-900 with axial exhaust up to ~180 MWe

41 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 41 Advantages with Siemens Solar Turbines  High efficiency=> Higher production or smaller solar field.  Daily cycling design=> Turbine designed for daily cycling.  Fast start up time=> Longer time producing power.  Barrel casing HP=> Thermal stress, easy maintenance.  Low foundation=> Easer and cheaper foundation.  Axial condenser=> Increased efficiency.  Premium materials=> Long life and high availability.  High speed HP turbine=> Higher efficiency.  Siemens experience=> Know-how and product development.  Siemens high quality=> Long life design.  Siemens global service=> Local services and back-up  Siemens proven design=> High reliability.  Siemens standard concept=> Pre-designed solar turbine  Siemens reputation=> Easier financing

42 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 42 Thank You

43 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 43 Power Plant Configurations SC, up to 39% CC, up to 55% CC cogen + DH, up to 95% SC cogen, up to 90% CC cogen, up to 95%

44 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 44 Introducing Siemens Portfolio

45 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 45 Siemens Industrial Power: Sales Regions and Manufacturing Sites Headquarter Sales Region Nuremberg Lincoln Finspång Brno Moscow Houston Jundiai UAE Vadodara Kuala Lumpur Frankenthal Manufacturing Site – Steam Turbines Manufacturing Site – Gas Turbines Goerlitz Bandung Huludao

46 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 46 Siemens Industrial Power: Portfolio Overview Gas Turbines Gas Turbines Type SGT-100 SGT-200 SGT-300 SGT-400 SGT-500 SGT-600 SGT-700 SGT-750 Power Output (MW e ) 5 7 8 13 19 25 31 36 25500510152030354045 SGT-800 50

47 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 47 Small gas turbines (SGT) from Lincoln SGT-300, 7.9 MWe, launched 1995 SGT-400, 12.9 MWe, launched 1997 2-shaft 1-shaft SGT-100, 5.2 MWe, launched 1989 1/2-shaft SGT-200, 6.75 MWe, launched 1981 1/2-shaft Formerly Typhoon Formerly Tornado Formerly Tempest Formerly Cyclone

48 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 48 Siemens gas turbines - Finspang SGT-500, 17 MW, 32%, 1953 SGT-600, 25 MW, 34%, 1984 SGT-700, 30 MW, 36%, 1999 SGT-800, 47 MW, 37%, 1997 3-shaft2-shaft 1-shaft

49 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 49 Siemens Industrial Power: Portfolio Overview Steam Turbines Steam Turbines Type SST-010 SST-050 SST-060 SST-100 SST-110 SST-120 SST-150 SST-200 SST-300 SST-400 SST-500 SST-600 SST-700 SST-800 SST-900 250 Power Output (MW e ) 0,51257101575100 0,1 0,75 6 8,5 7 10 20 10 50 65 100 175 150 250 3203050150250 KKK

50 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 50 SGT-750 Summary  Highest uptime in class  High power output and high efficiency  Siemens well proven DLE technology gives reliable combustion  Smart service concept with 68’ hours between major overhauls

51 Industrial Power (E O IP) SIL presentation for Electricity Convention 2013 2013 Page 51 Dry Low Emission (DLE) Combustion System SGT-800 combustion principle


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