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Industrial Dryers. Financial Backing / Long Term Investment New Director of Sales & Operations Manager Purchase of Fixtures from Suppliers Implementation.

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Presentation on theme: "Industrial Dryers. Financial Backing / Long Term Investment New Director of Sales & Operations Manager Purchase of Fixtures from Suppliers Implementation."— Presentation transcript:

1 Industrial Dryers

2 Financial Backing / Long Term Investment New Director of Sales & Operations Manager Purchase of Fixtures from Suppliers Implementation of New Computer System Development of New Products and Features New Manufacturing Facility in Pomona, California Support Through Experience and Contacts Use of Marketing Contacts for Assistance with Website Development and Advertising Use of Banking Contacts for Leasing Program

3 Supplier to Allied Laundry Lines Newly Formed Distributor Group Provides Industrial Line of Products Covers Entire U.S. and Canada Group Synergies Provide High Quality Customer Support Customer is Backed Locally – Not by Distant Manufacturers Competitive Equipment Pricing

4 New Logos New Website New Literature New Advertising

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6  Most Industrial Sizes Offered by ANY Dryer Manufacturer  Industrial Strength, Throughout – Same High-end Components and Material Thicknesses Used from the Smallest to the Largest Capacity Model  Wide Array of Features and Options  Tumble Green™ Design, Improves on Efficiency, NOx & Sound Emissions and Ease of Use  Flexible Design Allows for Several Structural Variations to Meet the Needs of Each Installation  Tremendous Resources  On-Line Savings Calculator (R.O.I.) and Build-Your-Own CLM (Quote Request)  Group Resources from other Allied Laundry Lines Distributors  Experienced CLM Staff Providing Superior Distributor and Customer Support The Best Industrial Dryers Made.

7 Dryer Models 105GP250lb.Gas2-Door, 1-Way Tilt105 cu ft / 65” dia. Basket 105TG250lb. Gas2-Door, 1-Way Tilt105 cu ft/ 65” dia. Basket 105SP250lb. Steam2-Door, 1-Way Tilt105 cu ft/ 65” dia. Basket lb.140 cu ft / 65” dia. Basket lb. 165 cu ft / 70” dia. Basket lb. 194 cu ft / 80” dia. Basket lb. 264 cu ft / 80” dia. Basket lb. 321 cu ft / 92” dia. Basket Standard Pass-Though Configuration “GP” = Gas Pass-Through “TG” = Tumble Green “SP” = Steam Pass-Through Six Industrial Sizes

8 LARGE Basket Volumes and Diameters 250lb. 105 cu ft / 65” dia. 350lb. 140 cu ft / 65” dia. 450lb. 165 cu ft / 70” dia. 600lb. 194 cu ft / 80” dia. 800lb. 264 cu ft / 80” dia. 1200lb. 321 cu ft / 92” dia. For Superior Air-to-Goods Access

9 Round Basket Perforations Help Prevent Damage to Buttons & Zippers

10 10 Gauge Periphery CLM Others 2.59 mm 2.05 mm 1.63 mm 1.29 mm

11 Baskets Available with Removable “Steel” or “Ceramic Coated” Panels

12 Extra Panels May be Purchased to Reduce Down Time During Panel Cleaning

13 STAINLESS STEEL MATERIAL AND SMALLER PEFORATIONS ARE AVAILABLE

14 Revolving Door SAFE, QUIET, SMOOTH… A TIME-TESTED CLM ADVANTAGE

15 Revolving Door  Still unmatched in the industry, the CLM revolving door seals directly to the rotating basket.  Eliminates product damage caused by spacing between the basket and the door.  Eliminates need for face plate seals that require constant adjustment and that may necessitate a difficult and time consuming face plate removal for seal change-out.  After the cycle, the Revolving door is lifted to the top of the dryer, leaving a fully unobstructed basket opening for dryer unload and load.

16 Door Guard Door Guard for Chain Hoist Loading Protects Door Edges from Chain Hoist in the Open Position

17  Entire Structure Around Burner is Hinged  Gives Full Access for Cleaning or Maintenance  Permits Cleaning of Lower Plenum FULL ACCESS BLOWER Standard Features Coming Soon Blower Access

18 Heat Reduction Radiant Heat Reduction Heat Reduction Paint Applied to Combustion Chamber Holds Heat In / Significantly Reducing Ambient Heat Less Ambient Heat Means Greater Efficiency Helps to Preserve a Cool Work Environment

19 Industrial Risk Insurers (I.R.I.) I.R.I. is an Equipment Qualification with No Formal Label or Certificate. To Meet the Specification, the Dryer Must Include the Following.  Second Gas Blocking Valve  High & Low Gas Pressure Switches  Vent Valve to Atmosphere Approvals Optional Approvals C.S.A. Inspection & Approval (Approval Label) C.S.A. inspects each machine during testing in our factory. Once approved, a CSA label is applied to the machine, either for the U.S. or for Canada.

20 Now Available for all CLM Dryer Models - Load Door Rolls Up Over the Dryer Top - Improved Access for Sling or Shuttle - Decreases Shuttle Aisle Space Requirement NEW Roll-up Door

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22 Basket Drive

23  Improved Roller Life  Allows rollers to be positioned outside of the heated drying chamber, lowering or eliminating roller flat spots  Eliminates stressful friction roller drive through direct belt drive  Optional Automatic soft-start of basket start-up and basket rotation reversing is easy on all drive components Long roller life means less down time and reduced maintenance costs

24 Basket Drive – Simple Belt System  A Self-Adjusting Tension Device is Constantly-Variable Keeping V-Belts Properly Adjusted  Tough Main Belt has a Ten Year Warranty – with proper maintenance

25 CONTROLS

26 Our simplified control panel includes the MicroCommand III Color Touch Screen PLC and a few push buttons for tilt position, door position & other manual functions, along with an emergency stop button.

27 Command III Dryer Control  Sophisticated Color Touch-Screen Display  Simple Operation  Select “Choose Dryer Program” then Select the Program #.  It couldn’t be any easier.

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29 Command III Control High-end Technology…  Touch screen color display for simple operation  96 fully programmable formulas  Formula control of inlet and outlet temperatures, basket reversing and automatic door open and tilt functions.  Built-in diagnostics for problem detection  Text in English, Spanish or French – configurable through supervisor menu – able to change from one language to another at any time  Available automation with shuttle conveyor system  Available data management communication

30 Command III Control Behind the magic… Precise control of a modulating gas system is achieved through programming engineered to limit the amount of fuel usage, while maintaining accurate temperatures. Simple algorithm setup allows the user to create and run a formula by time and temperature. When the user feels comfortable with the formula, he/she simply goes to the “Edit Dryer Formula” screen and makes that formula an “Auto Dry” formula. An algorithm then uses the formula history to determine when to terminate the heat cycle. Simple Auto Dry adjustments are included in the edit screen.

31 Command III Control Behind the magic… All programming functions are password protected, with different programmable codes for supervision, maintenance and for the operators. A “Down Time” alarm will notify the supervisor of excessive down times. This is a programmable function that cannot be modified by the operators. The diagnostic screens DISPLAY all active and inactive inputs and outputs and are complete with full descriptions and wire numbers. A dryer program log is included to report the program history, including any down time alarms. Three (3) languages are installed and available at any time. Simply use the supervisor password and select between English, Spanish or French.

32 Efficient Heating Full Flame Spectrum Modulating Burner  Forced-Air Burner with Combustion Air for Efficient & Powerful Heat Production  Command III PLC Precisely Controls Modulation and Temperature  Flame Turns into Drying Chamber to Avoid Pulling Flame into Basket

33 Don’t let the high burner ratings fool you. These efficient burners make for quick drying and cost- effective operation. The CLM uses a precise modulating system to control and limit the gas input. The high burner ratings allows for rapid heat cycle termination. Both functions lower gas usage. Efficient Heating

34  Simple and Compact is how best to describe our high-end gas train.  Gas management is handled through a unique ‘Dungs’ valve arrangement feeds the modulating Maxon burner.  Factory Mutual (FM) approval is standard, while Industrial Risk Insurers (I.R.I.) approval is optional. CLM Gas Train

35 Cross-A + is Airflow  Cross-Axis means full force airflow across the entire drying area from the top down and in an uninterrupted jet stream from the front to the back (not from just 1 or 2 places at the top).  Consolidated’s high volume blower has 15%-30% greater air volume than other models for very good air penetration into the load. Clean-off of wheel is automatic for each cycle.  The extreme basket diameter provides a superior drop area for the best hot air penetration into the tumbling load. The result is quick and efficient water removal.

36 Some competitive dryers use an airflow design called “Axial Airflow” that brings hot air into the open ends of the basket. With only 2-points of entry, the flow of air is like a “V” shape into the bottom of the basket. Air by-pass around the load is prevalent with this design due to required gaps in the faceplate seals and the elimination of basket wiper seals. The need for seals around the four support rollers is also an added maintenance issue.

37 CLM’s Cross-Axis Airflow brings dry hot air into the basket in a continuous jet stream from front to back, moving from top to bottom, for the best air-to-goods penetration possible. Front Back Top Bottom CROSS-A + IS AIRFLOW

38 Optional Dryer Features  One Door, Two-Way Tilt  Two Door ( Pass Through ), Two-Way Tilt  Automatic Plastic Release  48” Dia. Door on 250-lb. & 350-lb.  60” Dia. Door on 600-lb. & 800-lb.  I.R.I. Gas Train  Low NOx Burner  Sound Reduction Package  Soft-Start Basket Drive  Stainless Steel Lint Collector

39 ALL NEW – TUMBLE GREEN SERIES Available Across the Product Line  105 TG 250-lb.  140 TG 350-lb.  165 TG 450-lb.  194 TG 600-lb.  264 TG 800-lb.  321 TG 1200-lb.

40 ALL NEW – TUMBLE GREEN SERIES Low NOx Emissions and Other Beneficial Features TG Features Include…  High Efficiency Lox NOx Burner with 35% reduction in emissions and 25% higher turn-down ratio  2-Stage Variable Speed Basket Drive with 3-Port Inspection Door  Soft-Start Basket Start-up and Reversing  High Angle Tilt (20 degrees)  Outside Air Makeup Ducting  “EnerClad” Sound and Ambient Heat Reducing Insulation Package

41 What’s In The Box?  Our field proven Low NOx burner will cut emissions and lower fuel usage… and it’s standard equipment on TG models. With “Tumble Green” dryer badging, your customers will know that water conservation isn’t the only environmental issue that you’re on top of.  Optional Low NOx burner with SINGLE DIGIT emissions available.  The outside air makeup enclosure around the burner permits ducting of inlet air from outside the laundry. Using outside air permits the dryer to operate efficiently by giving it ample incoming air, so the dryer is never starved due to negative plant pressure.  CLM’s exclusive “EnerClad” insulation combines a densely woven sound deadening material with a vapor barrier that has zero permeability. The result is a high and low frequency killing barrier that also greatly reduces radiant heat levels… all with a very professional finish.

42 Two-Step Variable Speed Basket Drive Uses Command III Control Intelligence for Proper Material Drop Through the Basket Center Proper material drop gives the dry hot air full access to the tumbling materials. Low NOx Emissions and Other Beneficial Features

43 Two-Step Variable Speed Drive Step 1: Allows the basket rotation speed to be programmed for products of varying weight. Step 2: Provides a rotation speed change during the cycle to prevent lighter goods from clinging to the inner basket as they become dry.

44 TUMBLE GREEN SERIES Low NOx Emissions and Other Beneficial Features  Adjustments in basket speed requires a clear view of the material drop during operation.  Our exclusive 3-port door gives the required visual access.

45 Low NOx Emissions and Other Beneficial Features CLM 165TG 450-lb. GAS DRYER

46 TUMBLE GREEN SERIES Low NOx Emissions and Other Beneficial Features  Higher tilt angles help with the load & unload process.  Large door diameters further enhances ease of material handling.

47 TUMBLE GREEN SERIES Low NOx Emissions and Other Beneficial Features  Weigh loads right in the dryer, before and after drying (in development).  Add a gas meter to better understand dryer performance and to head off operational or maintenance issues. SPECIAL OPTIONS

48 ALL NEW FOR 2010 – 165 TG Low NOx Emissions and Other Beneficial Features 450-lb. Gas Dryer  165 Cubic Foot Basket  Rear Exhaust Duct Location  Same High Strength Materials  Same High End Components  Fits Footprint of Challenge CPG-400  Available in Standard “GP” Version

49 TUMBLE GREEN SERIES Low NOx Emissions and Other Beneficial Features  Front or Rear exhaust permits lint collector mounting to the side or to the rear.  Side frame with control panel, burner and blower can be relocated to the LH side to reduce cost and ease of installation.

50 Flexibility of Design One or Two Doors Exhaust Front or Rear Side Frame Left or Right MicroCommand III or Softrol Variable Lint Collector Positions

51 Stainless Steel Lint Collector  Stainless Steel Body & Screen  Automatic Lint Blow-Down  Air Reservoir – Dryer Mounted – Reduces Burden on Plant Compressed Air System  Water Spray – Over Heat/Fire Protection  Side Mount or Floor Mount Styles  Interfaces Directly with MicroCommand Control – Eliminating the Need for Timers or Relays

52 Lint Collector Side Access Door

53 Automated Dryer Loading  CLM manufacturers one of the best shuttle conveyors (loose goods or cake) made for semi-automated or fully automatic dryer loading.  Built tough to last, the CLM shuttle can communicate with any washer system for effortless wash isle integration. Just one more bit of magic.

54 Automated & Semi-Automated Operation

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