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2014 SAHIN ENGINE BEARINGS. INTRODUCTION SAHIN ENGINE BEARINGS Ş ahin is the first and the only integrated engine bearing producer in Turkey since 1955.

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Presentation on theme: "2014 SAHIN ENGINE BEARINGS. INTRODUCTION SAHIN ENGINE BEARINGS Ş ahin is the first and the only integrated engine bearing producer in Turkey since 1955."— Presentation transcript:

1 2014 SAHIN ENGINE BEARINGS

2 INTRODUCTION SAHIN ENGINE BEARINGS Ş ahin is the first and the only integrated engine bearing producer in Turkey since 1955. Today the company has over a thousand bearing moulds, and provides products for numerous petrol and and diesel engines worldwide. Thanks to its experience and engineering know-how in the industry, Şahin is able to meet new requirements and expand its product range every growing year. It has been a supplier of leading OEM’s and serves both domestic and world markets, a brand known for its quality, reliability and extensive after-sales service.

3 CORPORATE SAHIN ENGINE BEARINGS VISION Our vision is to become a company which is a certified designer and manufacturer of engine bearings for high- performance advanced technology engines using raw material produced in our own plant. MISSION OBJECTIVES Our mission, as a corporate company, is to protect the environment, stand up for local and global values; to adopt a strategy that renews itself, and is outgoing and competitive; to create common values for our employees, customers, and shareholders; to take Ş ahin to the highest level as a reliable brand in the market. Achieve the highest level of customer satisfaction; Achieve automotive strategy certificate objectives; Manufacture products with zero fault within the concept of total quality. Achieve the highest level of customer satisfaction; Achieve automotive strategy certificate objectives; Manufacture products with zero fault within the concept of total quality.

4 BRIEF HISTORY SAHIN ENGINE BEARINGS Established in 1955, specializing in the production of thick-wall bearings Signed license agreement with Glacier Metal Company in 1969 which lasted for 20 years Thin-wall steel backed bearing production started in 1969 Awarded with : ISO 9002 Quality Certificate (1994) QS-9000 (1999) ISO TS-16949 (2004) ISO 9001:2000 (2004) ISO 14001 (2005) OHSAS 18001:2007 (2013)

5 HIGHLIGHTS SAHIN ENGINE BEARINGS 60 years of experience and know-how Extensive after-sales service Established brand name In-house tool design and production In-house quality and product test labs In-house raw material technology In-house machinery design OE experience Focus on high quality and low ppm levels

6 RECENT & PLANNED PROJECTS SAHIN ENGINE BEARINGS Design and development of testing unit Automated system Enables performance assessment of new products, maximum load, operating temp. Capacity increase & renovation of flanged bearing line Barcode system launched in packing along with hologram labeling Automation & renovation of the plating line Capacity is doubled Recipe variety increased Modernization of quality lab Launch of bimetal lead-copper strip plant Launch of new thrust washer line Design and development of testing unit Automated system Enables performance assessment of new products, maximum load, operating temp. Capacity increase & renovation of flanged bearing line Barcode system launched in packing along with hologram labeling Automation & renovation of the plating line Capacity is doubled Recipe variety increased Modernization of quality lab Launch of bimetal lead-copper strip plant Launch of new thrust washer line COMPLETED PROJECTS Total Quality objectives initiated in production Development of new materials and new coatings for new generation engines New MIBA line investment Increased capacity Wider range of bearings for different applications including heavy-duty engines Lead-free material and lead-free bearings Total Quality objectives initiated in production Development of new materials and new coatings for new generation engines New MIBA line investment Increased capacity Wider range of bearings for different applications including heavy-duty engines Lead-free material and lead-free bearings ONGOING PROJECTS

7 QUALITY CERTIFICATES 16949 14001 9001 18001

8 PRODUCT RANGE SAHIN ENGINE BEARINGS Passenger vehicles LCV’s Heavy trucks Tractors Industrial machinery Railway engines Tanks Marine vehicles Passenger vehicles LCV’s Heavy trucks Tractors Industrial machinery Railway engines Tanks Marine vehicles PRODUCT APPLICATIONS BEARING RANGE Main bearings Flanged bearings Con- rod bearings Camshaft bushes Con-rod bushes Thrustwashers Main bearings Flanged bearings Con- rod bearings Camshaft bushes Con-rod bushes Thrustwashers

9 PRODUCTION SAHIN ENGINE BEARINGS Production is carried out on 8.000 m 2 covered and a total of 22.000 m 2 area As a result of modernization projects our total capacity on three shifts is currently as follows: Plain bearings (main and con-rod bearings): 23 million pcs/year Thrustwashers: 2.2 million pcs/year Bushes : 3.2 million pcs/year Flanged bearings: 345.000 pcs/year Total number of employees is 120

10 MEASUREMENT LAB SAHIN ENGINE BEARINGS Dimensional Measurement Lab 3D Measurement Device (DEA) Coating Thickness Measurement Device / Magnetic ind. Profile Projector Roundness Measurement Device Wall Thickness Measurement Device Semi-height Measurement Device Hardness Measurement MicroVickers Rockwell B/C Surface Quality Measurement Surface Roughness Band Tensile Measurement Tensile Test Device

11 CHEMISTRY LAB SAHIN ENGINE BEARINGS Determination of Ph pH meter / electrometric Determination of Sn,Cu,Fe,Ni,Zn on Al bearing material Atomic Absorption Spectrometer / A.A.S method Determination of Pb,Sn,Fe,Ni,Zn,Sb on Cu bearing material Atomic Absorption Spectrometer / A.A.S method Determination of Sn,Cu on overlay Atomic Absorption Spectrometer / A.A.S method Analysis of Fe, Al and Cu bearing material Vacuum Optical Emission Spectrometer / optical emission

12 TEST LAB SAHIN ENGINE BEARINGS Material fatigue and wear measurement Fatigue test machine Load vs time Torque vs time Top bearing temperature Bottom bearing temperature Oil temperature vs time

13 OTHER LABS SAHIN ENGINE BEARINGS Metallography Lab Examination of inner structure Cutting machine Polishing machine Microscope and PP10 Digital Camera System Calibration Lab Calibration Semi-height measurement device (load cell)

14 DIE & TOOL DESIGN WORKSHOP SAHIN ENGINE BEARINGS 3 x Milling machine 2 x Lathe 2 x Surface grinding machine 1 x Cylindrical grinding machine 1 x Drilling machine

15 CUSTOMERS SAHIN ENGINE BEARINGS OEM’S & OES’S Past & Current: Tofa ş (Fiat) Renault (Renault) Uzel (Perkins) Dacia Romania (Renault) Vamo Bulgaria (Perkins) Deutz Germany (Deutz) Türk Traktör CNH (Fiat Tractor) Tümosan (Fiat Tractor) Ford (Ford) Tofa ş (Fiat) Temsa (Mitsubishi) Karsan (Peugeot) Millat (Perkins) Alghazi Tractors (Fiat) Motorsazan (Perkins) Past & Current: Tofa ş (Fiat) Renault (Renault) Uzel (Perkins) Dacia Romania (Renault) Vamo Bulgaria (Perkins) Deutz Germany (Deutz) Türk Traktör CNH (Fiat Tractor) Tümosan (Fiat Tractor) Ford (Ford) Tofa ş (Fiat) Temsa (Mitsubishi) Karsan (Peugeot) Millat (Perkins) Alghazi Tractors (Fiat) Motorsazan (Perkins) DOMESTIC AFTERMARKET EXPORT AFTERMARKET Around 60 nationwide dealers that distribute our products to retailers, workshops and services for the following engine groups: Fiat-Renault-Peugeot Far East Applications Ford Opel & VW Cummins Ford Tractor Fiat Tractor Perkins John Deere Valmet, Zetor Around 60 nationwide dealers that distribute our products to retailers, workshops and services for the following engine groups: Fiat-Renault-Peugeot Far East Applications Ford Opel & VW Cummins Ford Tractor Fiat Tractor Perkins John Deere Valmet, Zetor South America Middle East Europe East Europe North and South Africa CIS Countries South America Middle East Europe East Europe North and South Africa CIS Countries

16 CONTACT DETAILS SAHIN ENGINE BEARINGS Ş AH İ N MOTOR YATAKLARI SAN. VE TIC. A.S. FACTORY: KOCAEL İ, TURKEY PHONE: +90 (262) 653 33 61 FAX: +90 (262) 653 31 01 Web: www.sahin.com.trwww.sahin.com.tr E-mail: info@sahin.com.trinfo@sahin.com.tr Facebook: Sahin Engine Bearings Twitter: @sahinmotor Linked-in: Sahin Engine Bearings


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