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0 About Us Ghatge Patil Industries Ltd is established in 1960, and is located at Kolhapur, 400 Kilometers South of Mumbai on Mumbai Bangalore National.

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Presentation on theme: "0 About Us Ghatge Patil Industries Ltd is established in 1960, and is located at Kolhapur, 400 Kilometers South of Mumbai on Mumbai Bangalore National."— Presentation transcript:

1 0 About Us Ghatge Patil Industries Ltd is established in 1960, and is located at Kolhapur, 400 Kilometers South of Mumbai on Mumbai Bangalore National Highway. Nearest international airport is Pune (235 Kilometers), nearest Sea Port is Mumbai. Kolhapur airport will be operational from Dec 12, 2012 and will be connected to MUMBAI Air-Ports

2 Geographical Layout Total area – 10 hectares. Covered space – 4.2 hectares

3 Financials Turnover for F.Y – 2012 – US$ 87 Million

4 Profit centers Product Division Foundry Division

5 Manufacturing -Foundry 4 High Pressure Moulding Line from Kunkel Wagner Box size 1150 X 750 X 400/350 mm State of the art Sand PLANT 100 TONS PER HOUR Medium Frequency Induction Furnaces Auto Press Pour Unit - 4 Tons capacity

6 Manufacturing -Foundry 5 Nodular Iron with George fisher Converter Cold box Core Shooters from Liters capacity (14 Nos) BMD Shot Blasting Machine State of the art Foundry Engineering supported with the latest 3D Modeling software's (Ideas 12, Pro-E, Wild Fire 5 and Uni Graphics NX5 for Manufacturing)

7 Quality Certification TS

8 Q & A 7 Spectrometer  BELEC 25 Elements  Bosh & Lomb 15 Elements Sand multi controller 3D Scanner CREAFORM for dimensional measurements Carl Zeiss Microscope interfaced with Computer Universal Testing Machine Hardness Testing Machines

9 Manufacturing Excellence Horizontal Machining Centers (Okuma ) Dedicated for Machining of Castings

10 Grey Iron Castings 9 Flywheel Housing Case Transmission Clutch Housing Crank Case 1 /2/3/4 /6 Cylinder Blocks Differential Housing Gear Box Housing Engine Bed Frame Rear Axle Housing Brake Drums

11 Nodular Iron Castings 10 Front Axle Support Crank Shaft Hubs Bogie Anchorage King Post Housings ( Safety critical item)

12 Machined Castings CARRARO HOUSING DANFOSS GEAR BOX LOMBARDINI BLOCK JOHN DEERE DIFFERENTIAL

13 Customers World wide ARROW ENGINES CAMERON EATON JOHN DEERE OMNI VALVES, USA TARTAN CANADA CAMERON - SINGAPOREe CLAAS - FRANCE JIS,Malaysia KNORR BREMSE, DANFOSS - GERMANY POWER TORQUE – SOUTH AFRICA YANMAR - JAPAN IVECO, MONTANARI, TRANSFUILD - ITALY ARAB PUMP - JORDAN DRIVETRAIN, AUSTRALIA EWM COMMERCIAL, SAUDI ARABIA CENTRAL DIESEL, PT CONDUCTORS – INDONESIA KNORR BREMSE PNE CAMERON- ROMANIA BEML CARARO EATON HMT JCB JOHN DEERE LOMBARDINI MAN MHI-VST OIL INDIA ONGC INDIA TATA MOTORS VST

14 NEW FOUNDRY High Pressure Molding Line from SAVELLI s.p.a tons per month. Moulding lines F1 with 120 complete moulds/hr Mould compaction systems: Formimpress® Transport system with El-Mec (electro-mechanical devices) Automatic pattern change stations Automatic core-setting devices Auto Pouring systems Cooling lines in steel jackets

15 NEW -Foundry Nodular Iron with George fisher Converter – 2MT Capacity Cold box Core Shooters From Liters capacity Total 28 M/C s Shot Blasting Machine- 4 Nos. MOUS Fettling M/c – 4 Nos. Foundry Engineering supported by CAD / CAM

16 Geographical Layout Total area – 13 hectares.

17 NEW FOUNDRY Q & A Spectrometer 25 Elements Inbuilt Sand multi controller Microscope interfaced with Computer Universal Testing Machine Hardness Testing Machines

18 New–Machine shop Okuma HMC 600H- 40 Nos. VMC - 04 Nos.

19 Product Division Valves Automotive Power Take Offs OEM Products Power Transmissions Marine Transmissions

20 Up stream Pipe Line Products 19 API 6A and 6D Gate Valves. Body Forged / Cast Range 1 13/16” to 7 1/16” Pressure rating 2 K to 15 KA complete range from 2” 150 class to 30” 900 class. Parallel Expanding Gate Design Double Block and Bleed Design Hand wheel/Pneumatic Actuation

21 Down Stream Pipe Line Products Product range 2” 150 Class to 24” 600 Class Rugged Design Easy to operate Provision for Anti Slamming device Replacable Seats API 6D Swing Check Valves

22 Manufacturing Excellence 21 Horizontal Machining Centers Okuma ( # 14) Horizontal Machining Centers Churchill ( # 2 ) CNC Turning Centres Hitachi Seiki, Churchill, Okuma, WNCL, Beko ( # 6 ) Vertical Machining Centers, Cooper, Kitamura ( # 6)

23 Manufacturing Excellence 22  Jig Boring Machine SIP 600 ( #1 )  9 C –30 Turning Centre ( # 3)  Turning Centre HMT L 50 ( # 1)  General Purpose Machines Turning,Milling,Grinding,Broaching, Gear Profile Generation & Grinding( # 100 )  In House Heat Treatment shop

24 Q & A Standards Room Three Coordinate Measuring Machines( # 3) Surface Roughness checking Machine Charpy Impact testing NDT Testing

25 Q & A Tensile Testing Machine Profile Projector Magnetic Particle Inspection Ultrasonic Testing (UT) Hydraulic Testing Rig interfaced with Computer Gear Testing

26 Quality Certifications API API 6A API 6D

27 Quality Certifications

28 Thank You GHATGE PATIL INDUSTRIES LTD


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